Tag Archives: cylinder head

China high quality High Quality Hot Sale Hydraulic Breaker Parts Front Head Cylinder supplier

Product Description

****OUR FACTORY

***we are a factory in HangZhou city,ZheJiang province,China

specialized in manufacturing hydraulic breaker ,quick hitch ,ripper ,etc for excavator attachment .

OUR FACTORY IN HangZhou CITY,ZheJiang PROVINCE ,CHINA
OUR PRODUCT SPECAILIZED IN MANUFACTURE HYDRAULIC HAMMER
MOQ 1 SET
OEM YES.BECAUSE WE ARE A FACTORY
COLOR ANY COLOR COULD DO FOR YOU
PAYMENT 30% DEPOSIT ,BALANCE BEFORE SHIPPING ,T/T OR L/C
DELIVERY DATE 1-50 SET 1-25DAYS.
SHIPPING BY SEA O BY AIR

 

* HangZhou Factory Direct Price
* Small order is welcome, MOQ 1 set
* Nice quality, 1 year warranty
* Chisel diameter from 35-210mm
* Breaker suit any brand 0.5-70 ton excavator
* Fit to machine as below:

YTCT HYDRAULIC BREAKER HAMMER:

MODE NUMBER CHISEL DIAMETER SUIT EXCAVATOR (WEIGHT) BRAND OF EXCAVATOR HYDRAULIC OIL FLOW HYDRAULIC PRESSURE BLOW FREQUENCY MAIN BODY WEIGHT HOSE DIAMETER ACCUMALATOR PRESSURE
YTCT MM TON   L/MIN KG/CM2 BMP KG INCH KG/CM2
YTCT 35 0.5-0.8 ANY BRAND 10–20 90-120 800-1400 40 1/2 /
YTCT10 40 0.8-2.5 15-25 90-120 800-1400 53 1/2 /
YTCT20 45 1.2-3.0 20-30 90-120 700-1200 71 1/2 /
YTCT30 53 2.5-4.5 25-50 90-120 600-1100 89 1/2 /
YTCT40 68 4–7 40-70 110-140 500-900 156 1/2 /
YTCT43 75 6–9 50-90 120-150 400-800 214 1/2 /
YTCT45 85 7–14 60-100 130-160 400-800 282 1/2 /
YTCT50 100 10–15 80-110 150-170 350-700 479 3/4 /
YTCT70 135 16-25 130-150 160-180 400-800 850 1 /
YTCT81 140 18-26 120-180 160-180 350-500 920 1 /
YTCT81A 140 18-26 120-180 160-180 350-500 956 1 60
YTCT100 150 27-35 150-190 160-180 350-700 2218 1 60
YTCT121 155 28-35 180-240 160-180 300-450 2577 1 60
YTCT131 165 30-40 200-260 160-180 250-400 1442 1 60
YTCT140 165 30-40 200-270 160-180 250-380 1590 1 60
YTCT151 175 35-40 210-290 160-180 200-350 1925 5/4 60
YTCT151L 175 35-45 220-270 200-240 200-300 1933 5/4 60
YTCT185 185 40-55 220-270 180-220 250-320 2295 5/4 60
YTCT190 190 45-60 220-290 180-220 180-200 2526 5/4 60
YTCT195 195 45-60 220-290 180-220 180-200 2600 5/4 60

ALL THE PRICE WITH SPARE PARTS AS BELOW:

1.all the price with wooden box pacakage .
2.all the price with the standard spare parts.
** —–2 chisels
** —–2 oil tube
** —–1 N2 gas bottle.
** —–1 tool box
** —–1 N2 pressure gauge

PACKING AND SHIPPING

1.Inner is stretch film, outside is export plywood case or as customer’s request

2.Delivery time:Usually 3-7days (1-5sets) after down payment.

3..We can arrange CHINAMFG or air transportation according to your request from any port of China.

HOW TO CHOOSE OUR BREAKER ?

1. PLEASE LET US KNOW YOUR EXCAVATOR MODEL NUMBER OR WEIGHT OF MACHINE.

2.PLEASE LET US KNOW WHAT COLOR DO YOU NEED FOR BREAKER .

3.PLEASE CHECK THE ABCDE SIZE FOR US ,ARM EAR WIDTH ,PIN DIAMETER AND PIN CENTER TO PIN CENTER SIZE .

4.CHOOSE WHAT TYPE OF HYDRAULIC BREAKRE DO YOU NEED ,THANKS.

NEED FREE CATALOG OR MORE PRICE,SEND ME INQUIRY AS BELOW.

MISS LAMIA WILL REPLY SOON,THANKS.

 

Type: Hydraulic Breaker
Application: Excavator
Certification: CE
Condition: New
Body Weight Incl.Chisel: 71kg
Total Weight: 95kg
Customization:
Available

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hydraulic cylinder

Can hydraulic cylinders be integrated with modern telematics and remote monitoring?

Yes, hydraulic cylinders can indeed be integrated with modern telematics and remote monitoring systems. The integration of hydraulic cylinders with telematics and remote monitoring technology offers numerous benefits, including enhanced operational efficiency, improved maintenance practices, and increased overall productivity. Here’s a detailed explanation of how hydraulic cylinders can be integrated with modern telematics and remote monitoring:

1. Sensor Integration:

– Hydraulic cylinders can be equipped with various sensors to gather real-time data about their performance and operating conditions. Sensors such as pressure transducers, temperature sensors, position sensors, and load sensors can be integrated directly into the cylinder or its associated components. These sensors provide valuable information about parameters such as pressure, temperature, position, and load, enabling remote monitoring and analysis of the cylinder’s behavior.

2. Data Transmission:

– The data collected from the sensors in hydraulic cylinders can be transmitted wirelessly or through wired connections to a central monitoring system. Wireless communication technologies such as Bluetooth, Wi-Fi, or cellular networks can be employed to transmit data in real-time. Alternatively, wired connections such as Ethernet or CAN bus can be utilized for data transmission. The choice of communication method depends on the specific requirements of the application and the available infrastructure.

3. Remote Monitoring Systems:

– Remote monitoring systems receive and process the data transmitted from hydraulic cylinders. These systems can be cloud-based or hosted on local servers, depending on the implementation. Remote monitoring systems collect and analyze the data to provide insights into the cylinder’s performance, health, and usage patterns. Operators and maintenance personnel can access the monitoring system through web-based interfaces or dedicated software applications to view real-time data, receive alerts, and generate reports.

4. Condition Monitoring and Predictive Maintenance:

– Integration with telematics and remote monitoring enables condition monitoring and predictive maintenance of hydraulic cylinders. By analyzing the collected data, patterns and trends can be identified, allowing for the detection of potential issues or anomalies before they escalate into major problems. Predictive maintenance algorithms can be applied to the data to generate maintenance schedules, recommend component replacements, and optimize maintenance activities. This proactive approach helps prevent unexpected downtime, reduces maintenance costs, and maximizes the lifespan of hydraulic cylinders.

5. Performance Optimization:

– The data collected from hydraulic cylinders can also be utilized to optimize their performance. By analyzing parameters such as pressure, temperature, and load, operators can identify opportunities for improving operational efficiency. Insights gained from the remote monitoring system can guide adjustments in system settings, load management, or operational practices to optimize the performance of hydraulic cylinders and the overall hydraulic system. This optimization can result in energy savings, improved productivity, and reduced wear and tear.

6. Integration with Equipment Management Systems:

– Telematics and remote monitoring systems can be integrated with broader equipment management systems. This integration allows hydraulic cylinder data to be correlated with data from other components or related machinery, providing a comprehensive view of the overall system’s performance. This holistic approach enables operators to identify potential interdependencies, optimize system-wide performance, and make informed decisions regarding maintenance, repairs, or upgrades.

7. Enhanced Safety and Fault Diagnosis:

– Telematics and remote monitoring can contribute to enhanced safety and fault diagnosis in hydraulic systems. Real-time data from hydraulic cylinders can be used to detect abnormal conditions, such as excessive pressure or temperature, which may indicate potential safety risks. Fault diagnosis algorithms can analyze the data to identify specific issues or malfunctions, enabling prompt intervention and reducing the risk of catastrophic failures or accidents.

In summary, hydraulic cylinders can be effectively integrated with modern telematics and remote monitoring systems. This integration enables the collection of real-time data, remote monitoring of performance, condition monitoring, predictive maintenance, performance optimization, integration with equipment management systems, and enhanced safety. By harnessing the power of telematics and remote monitoring, hydraulic cylinder users can achieve improved efficiency, reduced downtime, optimized maintenance practices, and enhanced overall productivity in various applications and industries.

hydraulic cylinder

Contribution of Hydraulic Cylinders to the Efficiency of Agricultural Tasks like Plowing

Hydraulic cylinders play a significant role in enhancing the efficiency of agricultural tasks, including plowing. By providing power, control, and versatility, hydraulic cylinders enable agricultural machinery to perform tasks more effectively and with greater precision. Let’s explore how hydraulic cylinders contribute to the efficiency of plowing and other agricultural tasks:

  1. Powerful Force Generation: Hydraulic cylinders are capable of generating high forces, making them ideal for tasks that require substantial power, such as plowing. The hydraulic system provides pressurized fluid to the cylinders, which convert this hydraulic energy into mechanical force. This force is then utilized to drive plow blades through the soil, overcoming resistance and facilitating efficient soil penetration.
  2. Adjustable Working Depth: Hydraulic cylinders allow for easy and precise adjustment of plow working depth. By controlling the extension or retraction of the hydraulic cylinder, the depth of the plow blades can be adjusted according to soil conditions, crop requirements, or the farmer’s preferences. This adjustability enhances efficiency by ensuring optimal soil tillage and minimizing unnecessary energy expenditure.
  3. Responsive Control: Hydraulic systems offer highly responsive control, enabling farmers to make quick adjustments during plowing operations. Hydraulic cylinders respond rapidly to changes in hydraulic pressure and valve settings, allowing for immediate modifications in the plow’s position, depth, or angle. This responsiveness enhances efficiency by facilitating on-the-go adjustments based on soil variations, obstacles, or changing field conditions.
  4. Implement Versatility: Hydraulic cylinders enable the attachment of various implements to agricultural machinery, expanding their functionality and versatility. In the case of plowing, hydraulic cylinders allow for the attachment and detachment of plow blades or other tillage implements. This versatility enables farmers to adapt their equipment to different soil types, field sizes, or specific plowing requirements, enhancing efficiency by maximizing the utility of the machinery.
  5. Efficient Time Management: Hydraulic cylinders contribute to time efficiency in agricultural tasks like plowing. With hydraulic systems, farmers can operate plows at higher speeds while maintaining control and precision. The responsive nature of hydraulic cylinders allows for efficient turning, maneuvering, and repositioning of plows, minimizing downtime and optimizing field coverage. This time efficiency translates into increased productivity and reduced overall operational costs.

In summary, hydraulic cylinders significantly contribute to the efficiency of agricultural tasks like plowing. Through powerful force generation, adjustable working depth, responsive control, implement versatility, and efficient time management, hydraulic systems equipped with cylinders enhance the performance and productivity of agricultural machinery. These contributions allow farmers to accomplish plowing tasks more effectively, optimize field operations, and achieve improved overall efficiency in their agricultural practices.

hydraulic cylinder

How do hydraulic cylinders handle variations in load and pressure during operation?

Hydraulic cylinders are designed to handle variations in load and pressure during operation, making them versatile and efficient in various applications. Hydraulic systems use the principle of transmitting force through incompressible fluid to generate linear motion. Here’s a detailed explanation of how hydraulic cylinders handle variations in load and pressure:

1. Load Handling:

– Hydraulic cylinders are capable of handling different loads by utilizing the principle of Pascal’s law. According to Pascal’s law, when pressure is applied to a fluid in a confined space, the pressure is transmitted equally in all directions. In a hydraulic cylinder, the force applied to the piston results in an equal force output at the rod end of the cylinder. The size of the piston and the pressure exerted determine the force generated by the cylinder. Therefore, hydraulic cylinders can handle a wide range of loads by adjusting the pressure applied to the fluid.

2. Pressure Compensation:

– Hydraulic systems incorporate pressure compensation mechanisms to handle variations in pressure during operation. Pressure compensating valves or regulators are often used to maintain a consistent pressure in the hydraulic system, regardless of load changes. These valves automatically adjust the flow rate or pressure to ensure stable and controlled operation of the hydraulic cylinder. By compensating for pressure variations, hydraulic cylinders can maintain a consistent force output and prevent damage or instability due to excessive pressure.

3. Control Valves:

– Control valves play a crucial role in managing variations in pressure and load during hydraulic cylinder operation. Directional control valves, such as spool valves or poppet valves, control the flow of hydraulic fluid into and out of the cylinder, enabling precise control of the cylinder’s extension and retraction. By adjusting the position of the control valve, the speed and force exerted by the hydraulic cylinder can be regulated to match the load and pressure requirements of the application. Control valves allow for efficient handling of variations in load and pressure by providing fine-tuned control over the hydraulic system.

4. Accumulators:

– Hydraulic accumulators are often used to handle fluctuations in pressure and load. Accumulators store hydraulic fluid under pressure, which can be released or absorbed as needed to compensate for sudden changes in load or pressure. When the load on the hydraulic cylinder decreases, the accumulator releases stored fluid to maintain pressure and prevent pressure spikes. Conversely, when the load on the cylinder increases, the accumulator absorbs excess fluid to maintain system stability. By utilizing accumulators, hydraulic cylinders can effectively handle variations in load and pressure, ensuring smooth and controlled operation.

5. Feedback and Control Systems:

– Advanced hydraulic systems may incorporate feedback and control systems to monitor and adjust the operation of hydraulic cylinders in real-time. Position sensors or pressure sensors provide feedback on the cylinder’s position, force, and pressure, allowing the control system to make continuous adjustments to optimize performance. These systems can automatically adapt to variations in load and pressure, ensuring precise control and efficient operation of the hydraulic cylinder.

6. Design Considerations:

– Proper design considerations, such as selecting the appropriate cylinder size, piston diameter, and rod diameter, are essential for handling variations in load and pressure. The design should account for the maximum anticipated load and pressure conditions to ensure the hydraulic cylinder operates within its specified range. Additionally, the selection of suitable seals, materials, and components that can withstand the anticipated load and pressure variations is crucial for maintaining the reliability and longevity of the hydraulic cylinder.

By utilizing the principles of hydraulic systems, incorporating pressure compensation mechanisms, employing control valves and accumulators, and implementing feedback and control systems, hydraulic cylinders can effectively handle variations in load and pressure during operation. These features and design considerations allow hydraulic cylinders to adapt and perform optimally in a wide range of applications and operating conditions.

China high quality High Quality Hot Sale Hydraulic Breaker Parts Front Head Cylinder   supplier China high quality High Quality Hot Sale Hydraulic Breaker Parts Front Head Cylinder   supplier
editor by CX 2023-11-08

China Standard Rock Hammer Repair Spare Parts Sb81 Front Head Back Head Middle Cylinder Assembly Hydraulic Breaker Cylinder vacuum pump brakes

Product Description

  

You can get one-stop service here. 
 1.  Professional engineers for designing and improving before ordering
 2.  Professional equipments for machining and producing after ordering
 3.  Professional inspectors for checking the quality before shipping
 4.  Professional after-sale service for solving the questions when using

 

 

Product Description

 Hydraulic cylinders are widely used for the engineering machinery industries, it is an important actuator in the hydraulic transmission system, which is an energy conversion device that converts hydraulic energy into mechanical energy.

 

Item

Specifications

Product Name

Factory Design Customized Hydraulic Cylinder

Certificate:

   CE,  ISO9001

Production Capacity:

200,000 pcs per year

Sample Time

7-10 days

Service

OEM & ODM

Piston Rod    Chrome or nickel plated,ground & polished piston rod
Seal Type    Parker,NOK, BUSAK SHAMBAN or as customer’s requirement

Tube

High tensile cold drawn tube, precision honed for extended seal life

Delivery Time

Based on order quantity.  normally 60-90 days.

Price Advantage

Competitive factory price with guaranteed quality

Business Type

Manufacturer & Exporter

Application

 

  

 

Company Profile

HangZhou Handou Construction Machinery Equipment Co., Ltd. is a professional manufacturer that mainly focus on excavator hydraulic attachments researching & devoloping, producingand marketing. The main products are hydraulic hammer, hydraulic breaker, and spare parts, hydraulic quick coupler, wood grapple, log grab, stone grapple, hydraulic grapple, orange peel grapple, demolition grab, hydraulic plate compactor, thumb bucket, pulverizer, demolition crusher, etc.We use good material for each parts and advanced Korean technology, so our hydraulic breakers have great working performance. All products’ quality are strictly under control from processing to delivery. Equiped with high-tech equipments and technology
as well as scientific management system, our excellent staff are ready to offer you superior products and service. Our mission is: Quality first,
Service foremost, and Innovation paramount. 

We’re 1 of the leading manufacturers of Hydraulic Attachments in China, we guarantee that we provide the valuable quality to you and deliver cargo on time.

 

Packaging & Shipping

 

FAQ

Q: Are you a manufacturer?
A: Yes, we are factory and have our own trading company.
 
Q: Are you sure your product is suitable for my excavator?
A: Yes, we are professional about it, you can also tell me your excavator model, we will check it for you.

Q: Can you provide customer’s design?
A: Of course, we can provide OEM and ODM services.
   
Q: What is the MOQ and payment terms?
A: The MOQ is 1 set. Payment by T/T, L/C, Western Union accepted, other terms can be negotiated.
 
Q: How about the delivery time?
A: 5-25 working days after payment.
 
Q: How about the package?
A: Our hydraulic breakers are wrapped with stretch film and packed in pallets or bakelite boxes.
 

Q: Which country have you exported?

A: Vietnam, Saudi Arabia,Indonesia, America, Thailand, New Zealand, Canada, Australia, Peru, Chile, Brazil, Mexico, Iran, South Africa, etc.

Type: Hydraulic Cylinder
Application: Excavator
Certification: CE, ISO9001: 2000
Condition: New
Quality Control: ISO & 100% Inspection Before Shipment
MOQ: 1 Set
Samples:
US$ 1999/Piece
1 Piece(Min.Order)

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Customization:
Available

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hydraulic cylinder

How do manufacturers ensure the durability and reliability of hydraulic cylinders?

Manufacturers employ various strategies and techniques to ensure the durability and reliability of hydraulic cylinders. These measures are crucial as hydraulic cylinders are often subjected to demanding operating conditions and heavy loads. To ensure their longevity and dependable performance, manufacturers focus on the following aspects:

1. High-Quality Materials:

– Manufacturers use high-quality materials in the construction of hydraulic cylinders. Components such as cylinder barrels, piston rods, seals, and bearings are made from materials that possess excellent strength, corrosion resistance, and wear resistance properties. Common materials used include high-grade steel alloys, chrome-plated rods, and specialized coatings. The selection of appropriate materials ensures that hydraulic cylinders can withstand the stresses, pressures, and environmental conditions they encounter during operation.

2. Robust Design:

– Hydraulic cylinders are designed to withstand high loads and harsh operating conditions. Manufacturers use computer-aided design (CAD) software and finite element analysis (FEA) techniques to optimize the cylinder’s structural integrity and performance. The design includes factors such as proper wall thickness, reinforcement in critical areas, and appropriate sizing of components. Robust design practices ensure that hydraulic cylinders can withstand the forces and stresses they encounter, preventing premature failure and ensuring durability.

3. Quality Manufacturing Processes:

– Manufacturers follow stringent quality control measures during the manufacturing processes of hydraulic cylinders. These processes include precision machining, welding, heat treatment, and surface finishing. Skilled technicians and advanced machinery are employed to ensure dimensional accuracy, proper fitment of components, and overall quality. By adhering to strict manufacturing processes and quality standards, manufacturers can produce hydraulic cylinders with consistent performance and reliability.

4. Sealing Technology:

– The sealing system of hydraulic cylinders is critical for their durability and reliability. Manufacturers utilize advanced sealing technologies such as lip seals, O-rings, and composite seals to prevent fluid leakage and ingress of contaminants. Properly designed and high-quality seals ensure that hydraulic cylinders can maintain their performance over extended periods. Seals are tested for their compatibility with the hydraulic fluid, pressure resistance, and resilience to environmental factors such as temperature and humidity.

5. Performance Testing:

– Manufacturers subject hydraulic cylinders to rigorous performance testing to validate their durability and reliability. These tests simulate real-world operating conditions and evaluate factors such as load capacity, pressure resistance, fatigue life, and leakage. Performance testing helps identify any design flaws or weaknesses in the hydraulic cylinder and allows manufacturers to make necessary improvements. By conducting thorough performance testing, manufacturers can ensure that hydraulic cylinders meet or exceed the required performance standards.

6. Compliance with Industry Standards:

– Manufacturers adhere to industry standards and regulations to ensure the durability and reliability of hydraulic cylinders. These standards, such as ISO 6020/6022 and NFPA T3.6.7, provide guidelines for design, manufacturing, and performance requirements. By following these standards, manufacturers ensure that hydraulic cylinders are designed and built to meet specific quality and safety criteria. Compliance with industry standards helps establish a baseline for durability and reliability and instills confidence in the performance of hydraulic cylinders.

7. Regular Maintenance and Service:

– Manufacturers provide recommendations for regular maintenance and service of hydraulic cylinders. This includes guidelines for lubrication, inspection of components, and replacement of wear parts such as seals and bearings. Following the manufacturer’s maintenance guidelines helps ensure the long-term durability and reliability of hydraulic cylinders. Regular maintenance also allows for the early detection of potential issues, preventing major failures and extending the service life of the hydraulic cylinders.

8. Customer Support and Warranty:

– Manufacturers provide customer support and warranty services to address any issues that arise with hydraulic cylinders. They offer technical assistance, troubleshooting guidance, and replacement of defective components. The warranty ensures that customers receive reliable and durable hydraulic cylinders and provides recourse in case of any manufacturing defects or premature failures. Strong customer support and warranty policies reflect the manufacturer’s commitment to the durability and reliability of their products.

In summary, manufacturers ensure the durability and reliability of hydraulic cylinders through the use of high-quality materials, robust design practices, stringent manufacturing processes, advanced sealing technology, thorough performance testing, compliance with industry standards, regular maintenance guidelines, and customer support with warranty services. By focusing on these aspects, manufacturers can produce hydraulic cylinders that can withstand demanding conditions, provide long service life, and deliver reliable performance in various applications.

hydraulic cylinder

Ensuring Controlled and Safe Force Application in Heavy Machinery with Hydraulic Cylinders

Hydraulic cylinders play a critical role in heavy machinery by ensuring controlled and safe force application. The ability to exert and control high forces is essential for heavy machinery operations, such as lifting, pressing, pushing, or pulling heavy loads. Let’s explore how hydraulic cylinders ensure controlled and safe force application in heavy machinery:

  1. Force Control: Hydraulic cylinders provide precise force control capabilities. The hydraulic system’s pressure can be adjusted to regulate the force exerted by the cylinder. This control allows operators to apply the necessary force for a specific task while ensuring it remains within safe limits. By accurately controlling the force, hydraulic cylinders help prevent excessive force that could damage the machinery or compromise the safety of the operation.
  2. Load Balancing: In heavy machinery, multiple hydraulic cylinders are often used in conjunction to distribute and balance the applied force. By using multiple cylinders, the load can be evenly distributed across the machinery, minimizing stress concentrations and ensuring controlled force application. This load balancing approach enhances the stability and safety of the machinery, preventing uneven loading that could lead to structural issues or instability.
  3. Safety Valves: Hydraulic systems in heavy machinery are equipped with safety valves to protect against excessive force or overloading. Safety valves are designed to release hydraulic fluid from the cylinder when the force exceeds a predetermined threshold. This prevents the force from reaching dangerous levels, safeguarding the machinery and preventing potential accidents or damage. Safety valves provide an additional layer of safety and ensure controlled force application even in unexpected circumstances.
  4. Pressure Relief Systems: Hydraulic cylinders incorporate pressure relief systems to further enhance safety. These systems are designed to relieve excess pressure in the hydraulic system, which could occur due to factors such as thermal expansion or system malfunctions. By relieving excess pressure, the pressure relief systems prevent sudden and uncontrolled force surges, maintaining safe and controlled force application in heavy machinery.
  5. Structural Integrity: Hydraulic cylinders are designed to withstand the high forces and loads associated with heavy machinery applications. The cylinders are constructed using robust materials, such as high-strength steel, and undergo rigorous testing to ensure their structural integrity. This ensures that the cylinders can safely handle the forces applied during heavy machinery operations without experiencing failures or deformations that could compromise the safety and controlled force application.

In summary, hydraulic cylinders ensure controlled and safe force application in heavy machinery through force control, load balancing, safety valves, pressure relief systems, and robust structural design. These features and design considerations enable operators to exert the necessary force while maintaining safety and preventing excessive loads or force surges. By incorporating hydraulic cylinders into heavy machinery, manufacturers can achieve controlled force application, enhance operational safety, and protect the machinery from damage or failure.

hydraulic cylinder

How do hydraulic cylinders ensure precise and controlled movement in equipment?

Hydraulic cylinders are widely used in various equipment and machinery to provide precise and controlled movement. They utilize hydraulic fluid and mechanical components to achieve accurate positioning, smooth operation, and reliable control. Here’s a detailed explanation of how hydraulic cylinders ensure precise and controlled movement in equipment:

1. Hydraulic Principle:

– Hydraulic cylinders operate based on Pascal’s law, which states that pressure exerted on a fluid is transmitted equally in all directions. The hydraulic fluid is contained within the cylinder, and when pressure is applied, it acts on the piston, generating force. By controlling the pressure and flow of hydraulic fluid, the movement of the cylinder can be precisely regulated, allowing for accurate and controlled motion.

2. Force and Load Management:

– Hydraulic cylinders are designed to handle specific loads and forces. The force generated by the hydraulic cylinder depends on the hydraulic pressure and the surface area of the piston. By adjusting the pressure, the force output can be controlled. This allows for precise management of the load and ensures that the cylinder can handle the required force without exerting excessive or insufficient force. Proper load management contributes to the precise and controlled movement of the equipment.

3. Control Valves:

– Control valves play a crucial role in regulating the flow and direction of hydraulic fluid within the cylinder. These valves allow operators to control the extension and retraction of the cylinder, adjust the speed of movement, and stop or hold the cylinder at any desired position. By manipulating the control valves, precise and controlled movement can be achieved, enabling operators to position equipment accurately and perform specific tasks with precision.

4. Flow Control:

– Hydraulic cylinders incorporate flow control valves to manage the rate of hydraulic fluid flow. These valves control the speed of the cylinder’s extension and retraction, allowing for smooth and controlled movement. By adjusting the flow rate, operators can precisely control the speed of the cylinder, ensuring that it moves at the desired rate without sudden or erratic movements. Flow control contributes to the overall precision and control of the equipment’s movement.

5. Position Sensing:

– To ensure precise movement, hydraulic cylinders can be equipped with position sensing devices such as linear transducers or proximity sensors. These sensors provide feedback on the position of the cylinder, allowing for accurate position control and closed-loop control systems. By continuously monitoring the position, the equipment’s movement can be controlled with high accuracy, enabling precise positioning and operation.

6. Proportional Control:

– Advanced hydraulic systems utilize proportional control technology, which allows for precise and fine-tuned control of the hydraulic cylinder’s movement. Proportional valves, often operated by electronic control systems, provide variable flow rates and pressure adjustments. This technology enables precise control of speed, force, and position, resulting in highly accurate and controlled movement of the equipment.

7. Cushioning and Damping:

– Hydraulic cylinders can incorporate cushioning and damping mechanisms to ensure smooth and controlled movement at the end of the stroke. Cushioning features, such as adjustable cushions or shock absorbers, reduce the impact and decelerate the cylinder before reaching the end of the stroke. This prevents abrupt stops and minimizes vibrations, contributing to precise and controlled movement.

8. Load Compensation:

– Some hydraulic systems utilize load compensation mechanisms to maintain precise movement even when the load varies. Load-sensing systems monitor the load demand and adjust the hydraulic pressure and flow accordingly to meet that demand. This compensation ensures that the equipment’s movement remains accurate and controlled, regardless of changes in the applied load.

In summary, hydraulic cylinders ensure precise and controlled movement in equipment through the application of hydraulic principles, force and load management, control valves, flow control, position sensing, proportional control, cushioning and damping mechanisms, and load compensation. These features and technologies allow operators to achieve accurate positioning, smooth operation, and reliable control, enabling equipment to perform tasks with precision and efficiency. The combination of hydraulic power and careful design considerations ensures that hydraulic cylinders deliver precise and controlled movement in a wide range of industrial applications.

China Standard Rock Hammer Repair Spare Parts Sb81 Front Head Back Head Middle Cylinder Assembly Hydraulic Breaker Cylinder   vacuum pump brakesChina Standard Rock Hammer Repair Spare Parts Sb81 Front Head Back Head Middle Cylinder Assembly Hydraulic Breaker Cylinder   vacuum pump brakes
editor by CX 2023-10-31

China Standard Production Custom-Made High Specifications High Quality Threaded Head and Welded Cap Heavy Duty Round Line Hydraulic Cylinder vacuum pump oil

Product Description

Products Description                                                                                                   

Product Name

HSG Series Hydraulic Cylinder

Work Press

7/14/16/21/31.5MPa     37.5/63MPa Can be Customized

Material

Aluminum,Cast Iron,45mnb Steel,Stainless Steel

Bore Size

40mm–320mm,Customizable

Shaft Diameter

20mm–220mm,Customizable

Stroke Length

30mm–14100mm,Customizable

Rod Surface Hardness

HRC48-54

Paint Color

Black,Yellow,Blue,Brown,Customizable

Mounting

Earring,Flange,Clevis.Foot,Trunnion,Customizable

Warrenty

1 Year

MOQ

1 Piece

Delivery Time

7-15 Days,Also depands on specific demands

Certification

ISO9001,CE

Company Profile                                                                                                          
QIANGLIN HYDRAULIC MACHINERY CO., LTD

QiangLin is a professional hydraulic equipment manufacturer, mainly engaged in hydraulic system design, manufacture, installation, transformation, sales, and technical services. Our manufacturing facilities are certified to the ISO 9001 standard. We are an approved supplier to many equipment manufacturers in China. We are also partners with many customers from America, Canada, Australia, Germany, England, and other European Countries. Product quality, shorter delivery time, and customer satisfaction are our long-term commitments to our CHINAMFG customers. Hope to be your partner.

FAQ:                                                                                                                             
Q1: Are you a trading company or a manufacturer?
A: We have our own factory.
Q2: Are you able to make Non-standard or customized products?
A: Yes, we can.
Q3: How long is your delivery time?
A: Normally, the delivery time is 7 days if we have stock, 15-30 working days if we don’t. but it
also depends on the product
requirements and quantity.
Q4: Do you provide samples? are the samples free or not?
A: Yes, we can provide samples, but they are not free of charge.
Q5: What are your payment terms?
A: 30% deposit T/T or Irrevocable L/C at sight, If you have any questions, please feel free to
contact us.
Q6: What are your After-sales services?
A: Before shipment, Each individual product will be strictly inspected on our factory QC Process
System. In addition, We have a
Customer Service team to respond to customers’ questions within 12 hours. Being helpful in
solving customers’ problems is always our goal.

Certification: CE, ISO9001
Pressure: High Pressure
Work Temperature: Normal Temperature
Customization:
Available

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

hydraulic cylinder

How do hydraulic cylinders ensure smooth and consistent movement in heavy machinery?

Hydraulic cylinders play a vital role in ensuring smooth and consistent movement in heavy machinery. Their design and operation allow for precise control over the motion of heavy loads, resulting in efficient and reliable performance. Here’s a detailed explanation of how hydraulic cylinders contribute to smooth and consistent movement in heavy machinery:

1. Hydraulic Fluid and Pressure:

– Hydraulic cylinders operate by utilizing hydraulic fluid, typically oil, to transmit force and motion. The fluid is pressurized by a hydraulic pump, creating a force that acts on the piston inside the cylinder. The pressure of the hydraulic fluid can be precisely controlled, allowing for smooth and gradual movement of heavy machinery. The fluid’s incompressibility ensures that the force is evenly distributed, resulting in consistent and predictable motion.

2. Piston and Cylinder Design:

– Hydraulic cylinders are designed with precision to ensure smooth movement. The piston and cylinder bore are machined to tight tolerances, reducing friction and minimizing internal leakage. This precise fit between the piston and cylinder walls helps maintain consistent motion without jerks or sudden changes in speed. Additionally, the use of high-quality seals and lubrication further enhances the smooth operation of the cylinder.

3. Control Valves and Flow Control:

– Hydraulic systems incorporate control valves that regulate the flow of hydraulic fluid into and out of the cylinder. These valves allow for precise control over the speed and direction of the cylinder’s movement. By adjusting the flow rate, operators can achieve smooth and controlled motion of heavy machinery, avoiding sudden starts or stops. Flow control valves also enable speed adjustment, ensuring consistent movement even under varying loads or operating conditions.

4. Cushioning and Damping:

– Hydraulic cylinders can be equipped with cushioning mechanisms to absorb shock and minimize impacts during the movement of heavy machinery. Cushioning is achieved by incorporating specialized valves or adjustable orifices in the cylinder, which restrict the flow of hydraulic fluid near the end of the stroke. This gradual deceleration helps prevent sudden jolts or vibrations, maintaining smooth and consistent movement while reducing stress on the machinery and its components.

5. Load Balancing:

– Hydraulic cylinders can be designed and arranged in a system to balance the load and distribute forces evenly. By utilizing multiple cylinders in parallel or series configurations, heavy machinery can achieve balanced movement, preventing uneven stress and ensuring smooth operation. Load balancing also helps minimize the risk of component failure and enhances the overall stability and longevity of the machinery.

6. Feedback and Control Systems:

– Advanced hydraulic systems incorporate feedback sensors and control systems to monitor and adjust the movement of heavy machinery. These sensors provide real-time information about the position, speed, and force exerted by the hydraulic cylinders. The control system processes this data and adjusts the flow of hydraulic fluid accordingly to maintain smooth and consistent movement. By continuously monitoring and regulating the cylinder’s operation, feedback and control systems contribute to precise and reliable motion control.

7. Maintenance and Servicing:

– Regular maintenance and servicing of hydraulic cylinders are essential to ensure their smooth and consistent movement in heavy machinery. Proper lubrication, inspection of seals, and replacement of worn-out components help maintain optimal performance. Preventive maintenance practices, such as filter replacements and fluid analysis, also contribute to the longevity and reliability of hydraulic systems, ensuring consistent movement over time.

In summary, hydraulic cylinders ensure smooth and consistent movement in heavy machinery through the use of hydraulic fluid and pressure, precise piston and cylinder design, control valves and flow control, cushioning and damping mechanisms, load balancing, feedback and control systems, and regular maintenance and servicing. By leveraging these features, hydraulic cylinders provide the necessary force and control to handle heavy loads while maintaining precise and reliable motion, enhancing the overall performance and productivity of heavy machinery in various industrial applications.

hydraulic cylinder

Contribution of Hydraulic Cylinders to the Precision of Robotic and Automation Systems

Hydraulic cylinders play a significant role in enhancing the precision of robotic and automation systems. These systems rely on precise and controlled movements to perform various tasks with accuracy and repeatability. Let’s explore how hydraulic cylinders contribute to the precision of robotic and automation systems:

  1. Precise Positioning: Hydraulic cylinders enable precise positioning of robotic arms or automation components. They provide accurate control over the linear motion required for tasks such as picking, placing, and assembly. By precisely controlling the extension and retraction of the hydraulic cylinder, the system can achieve the desired position with high accuracy, ensuring precise alignment and consistent results.
  2. Controlled Motion: Hydraulic cylinders offer controlled and smooth motion, which is crucial for precise operation in robotic and automation systems. The flow of hydraulic fluid can be precisely regulated to control the speed and acceleration of the cylinder’s movement. This precise control allows for gentle and controlled movements, minimizing vibrations, overshooting, or jerky motions that could affect the accuracy of the system.
  3. Force Control: Hydraulic cylinders provide force control capabilities that contribute to precision in robotic and automation systems. By adjusting the hydraulic pressure, the force exerted by the cylinder can be precisely controlled. This is particularly valuable in applications that require delicate force-sensitive tasks, such as gripping fragile objects or performing precise force feedback during assembly or testing processes.
  4. Load Handling: Hydraulic cylinders are capable of handling heavy loads, allowing robotic and automation systems to manipulate and transport objects with precision. The high force capabilities of hydraulic cylinders ensure secure and stable handling of loads, minimizing the risk of slippage or imprecise positioning. This is crucial in applications where precise control over heavy objects is required, such as material handling or industrial assembly processes.
  5. Durability and Reliability: Hydraulic cylinders are known for their durability and reliability in demanding industrial environments. The ability to withstand repeated use, high loads, and harsh conditions ensures consistent performance over time. This reliability contributes to the precision of robotic and automation systems, as any deviation or failure in the cylinder’s movement could lead to inaccuracies or disruptions in the system’s operation.

In summary, hydraulic cylinders make significant contributions to the precision of robotic and automation systems by enabling precise positioning, controlled motion, force control, load handling, and offering durability and reliability. These capabilities ensure accurate and repeatable movements, minimize errors, and enhance the overall precision of the system. By incorporating hydraulic cylinders into robotic and automation systems, manufacturers can achieve higher levels of precision, efficiency, and productivity in various industrial applications.

hydraulic cylinder

How do hydraulic cylinders ensure precise and controlled movement in equipment?

Hydraulic cylinders are widely used in various equipment and machinery to provide precise and controlled movement. They utilize hydraulic fluid and mechanical components to achieve accurate positioning, smooth operation, and reliable control. Here’s a detailed explanation of how hydraulic cylinders ensure precise and controlled movement in equipment:

1. Hydraulic Principle:

– Hydraulic cylinders operate based on Pascal’s law, which states that pressure exerted on a fluid is transmitted equally in all directions. The hydraulic fluid is contained within the cylinder, and when pressure is applied, it acts on the piston, generating force. By controlling the pressure and flow of hydraulic fluid, the movement of the cylinder can be precisely regulated, allowing for accurate and controlled motion.

2. Force and Load Management:

– Hydraulic cylinders are designed to handle specific loads and forces. The force generated by the hydraulic cylinder depends on the hydraulic pressure and the surface area of the piston. By adjusting the pressure, the force output can be controlled. This allows for precise management of the load and ensures that the cylinder can handle the required force without exerting excessive or insufficient force. Proper load management contributes to the precise and controlled movement of the equipment.

3. Control Valves:

– Control valves play a crucial role in regulating the flow and direction of hydraulic fluid within the cylinder. These valves allow operators to control the extension and retraction of the cylinder, adjust the speed of movement, and stop or hold the cylinder at any desired position. By manipulating the control valves, precise and controlled movement can be achieved, enabling operators to position equipment accurately and perform specific tasks with precision.

4. Flow Control:

– Hydraulic cylinders incorporate flow control valves to manage the rate of hydraulic fluid flow. These valves control the speed of the cylinder’s extension and retraction, allowing for smooth and controlled movement. By adjusting the flow rate, operators can precisely control the speed of the cylinder, ensuring that it moves at the desired rate without sudden or erratic movements. Flow control contributes to the overall precision and control of the equipment’s movement.

5. Position Sensing:

– To ensure precise movement, hydraulic cylinders can be equipped with position sensing devices such as linear transducers or proximity sensors. These sensors provide feedback on the position of the cylinder, allowing for accurate position control and closed-loop control systems. By continuously monitoring the position, the equipment’s movement can be controlled with high accuracy, enabling precise positioning and operation.

6. Proportional Control:

– Advanced hydraulic systems utilize proportional control technology, which allows for precise and fine-tuned control of the hydraulic cylinder’s movement. Proportional valves, often operated by electronic control systems, provide variable flow rates and pressure adjustments. This technology enables precise control of speed, force, and position, resulting in highly accurate and controlled movement of the equipment.

7. Cushioning and Damping:

– Hydraulic cylinders can incorporate cushioning and damping mechanisms to ensure smooth and controlled movement at the end of the stroke. Cushioning features, such as adjustable cushions or shock absorbers, reduce the impact and decelerate the cylinder before reaching the end of the stroke. This prevents abrupt stops and minimizes vibrations, contributing to precise and controlled movement.

8. Load Compensation:

– Some hydraulic systems utilize load compensation mechanisms to maintain precise movement even when the load varies. Load-sensing systems monitor the load demand and adjust the hydraulic pressure and flow accordingly to meet that demand. This compensation ensures that the equipment’s movement remains accurate and controlled, regardless of changes in the applied load.

In summary, hydraulic cylinders ensure precise and controlled movement in equipment through the application of hydraulic principles, force and load management, control valves, flow control, position sensing, proportional control, cushioning and damping mechanisms, and load compensation. These features and technologies allow operators to achieve accurate positioning, smooth operation, and reliable control, enabling equipment to perform tasks with precision and efficiency. The combination of hydraulic power and careful design considerations ensures that hydraulic cylinders deliver precise and controlled movement in a wide range of industrial applications.

China Standard Production Custom-Made High Specifications High Quality Threaded Head and Welded Cap Heavy Duty Round Line Hydraulic Cylinder   vacuum pump oil	China Standard Production Custom-Made High Specifications High Quality Threaded Head and Welded Cap Heavy Duty Round Line Hydraulic Cylinder   vacuum pump oil
editor by CX 2023-10-29

China Hot selling Tnb150 Tnb190 Tnb310 Hydraulic Breaker Spare Parts Cylinder Front and Back Head Assy manufacturer

Product Description

TNB150 TNB190 TNB310 Hydraulic Breaker Spare Parts Cylinder Front and Back Head Assy

Product Description
Quality first is our aim. We have progressive technological processes, world-class production equipment, perfect management system and the most advanced technical team.
Strict quality control is performed in every procedure from product design, material sourcing, processing and testing to packing.

Suitable Brand
Volvo, CZPT and other brand excavators and Loaders are available.

Brand Name If the following models are not your type,tell us your hydraulic

breaker model name, we have more for you.

SOO SAN SB30,SB35,SB40,SB43,SB45,SB50,SB60,SB70,SB81,SB100,SB121,SB130,SB151,etc
FURU KAWA HB10G,HB15G,HB20G,HB30G,HB40G,HB50G
F1,F2,F3,F4,F5,F6,F9,F12,F19,F22,F27,F35,F45etc
ATLAS
COP CO
MB700,MB750,MB800,MB1000,MB1200,MB1500,MB1600,MB1700,
HB2000,HB2200,HB2500,HB3000,HB3600,HB4200,etc
MON TABERT BRH125,BRH250,BRH501,BRH625,SC12,BRV32,BRV43,etc
MSB XIHU (WEST LAKE) DIS.20,XIHU (WEST LAKE) DIS.180,XIHU (WEST LAKE) DIS.200,XIHU (WEST LAKE) DIS.210,XIHU (WEST LAKE) DIS.300,MS550,MS600,MS700,etc
K RUP HM900,HM901,HM902,HM950,HM960,etc
RAMMER S23,S24,S25,S26,E63,E64,E66,E68,G90,G100,etc
INDECO MES2500,MES3000,MES3500,MES4000,etc
TOKU/TO YO/
OKADA/NPK
TNB 5E6E7E8E10E,TNB150151,TNB310,THBB301,THBB401,THBB801,
THBB1400,THBB2000/OUB310,OUB312,OUB316,OUB318,UB11/H7X,H10X,
H10XB,H12X,H16X,H20X,E210,E212,etc
DAEMO/MKB B140,B210,B230,B300,B360,B450/MKB1400,MKB1500,MKB1600,MKB1700,etc
EVERDIGM RHB305,RHB313,RHB320,RHB321,RHB323,RHB324,RHB325,RHB326,etc
BLT/EDT BLT80-1,BLT80-2,BLT81,BLT100/EDT2000,EDT2200,EDT3000,EDT3200,EDT3500,etc

Packaging & Shipping
Package: Standard packing or as customer’s request
Delivery: 1. Delivery time: Usually 10-30ays after down. 
                 2. We can arrange CZPT or air transportation according to your request from                               any port of China.

Our Advantages
1.Heating processing technology: Quench and Temper
2. Surface Treatment: Cold/Hot Zn Plating, Blackening Treatment(Salt Spray Test 48-96 hours), Ni Plating,Cr Plating, Spraying Undercoat, Anti-Rust Paint, Surface Paint, Plastic Paint. Coated Anti-Rust Water,Anti-Rust Oil, etc.
3. Adaptive quartering hammer: SB HB GB TOKU MKB TOY NPK OKADA DMB MSB RHB SG HM BLT MB GT
4. Dimension Inspection: Calipers, Height Gauge, Micrometer Calipers, Inside Caliper Gauge, Angle and R Gauge, 3 coordinates Measuring instrument.


Company profile

HangZhou Zhongye Machinery Manufacture Co.,Ltd. is located in HangZhou City, the ancient capital of Yanzhao, at the junction of the 4 provinces of ZheJiang , ZheJiang ZheJiang and ZheJiang . It is located in the Mazhuang Industrial Park of National Highway 107,adjacent to the ZheJiang -HangZhou Railway, Qinglan Expressway and HangZhou Airport. Here the terrain is superior, the environment is beautiful and the transportation is convenient. We specialize in the production of various types of breaker chisels, brackets, bushings and other spare parts.
We have complete production and testing equipment. The products refer to international standards and adopt advanced technology. To ensure the high quality and durability of the chisel, we select material exquisitely. We use special alloy steel and make the production reasonable and advanced with unique heat treatment (segmented heat treatment). Our products have reached the international level.
Our company is committed to the development, production, sales and related technical services of a series of products, and has cooperated with many domestic and foreign CZPT breaker manufacturers for years. The products are exported to many countries and regions such as the Middle East, Europe and the United States. We have many distributors in Chine, and provide high-quality parts for many domestic breakers.
Our company adheres to the goal of “Be stronger, bigger, better, and last longer”, with the spirit of “Concentration, Innovation Customer-first”. in line with “High quality, Efficient management, Compliance with promises”. We will, as always, wholeheartedly provide new and old customers with high-quality and economical products and satisfactory services!

FAQ
Q1. How many days for the delivery time ?
It is about 10-15 working days after the order confirmation.CZPT season 30 days.

Q2. What kind of payments you accept?
Now we accept T/T, L/C or Western Union, other terms also could be negotiated.

Q3. Are you able to manufacturing products according to customer’s design?
Sure, we have made many special orders from oversea for 10 years. We accept OEM,ODM and have our own brand.

Q4. Are you sure that your product will fit my hydraulic breaker?
We have most chisels drawing in market.Show your model and i can find for you.

Q5. How about the packing of the goods?
Standard export package, Individually packed then into wood cases or pallet, or as customers’ demands.

we also  offer other hydraulic breaker spare parts

After-sales Service: Online
Warranty: 12 Months
Type: Hydraulic Breaker Spare Part
Application: Excavator
Certification: CE, ISO9001: 2000
Condition: New
Customization:
Available

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hydraulic cylinder

Can hydraulic cylinders be retrofitted onto existing equipment for improved functionality?

Yes, hydraulic cylinders can be retrofitted onto existing equipment to enhance functionality and performance. Retrofitting hydraulic cylinders onto existing machinery or equipment offers several benefits, including increased power, improved control, enhanced precision, and versatility. Here’s a detailed explanation of how hydraulic cylinders can be retrofitted onto existing equipment for improved functionality:

1. Increased Power:

– Retrofitting hydraulic cylinders allows for the addition of hydraulic power to the existing equipment. By integrating hydraulic cylinders, the equipment can generate higher forces and handle heavier loads. This increased power enables the equipment to perform tasks that were previously challenging or impossible. For example, a retrofit hydraulic cylinder on a crane can enhance its lifting capacity and enable it to handle heavier loads more efficiently.

2. Improved Control:

– Hydraulic cylinders provide precise control over the motion and positioning of equipment. By retrofitting hydraulic cylinders, operators gain better control over the speed, force, and direction of movement. The addition of hydraulic control valves and a hydraulic power unit allows for fine-tuning of the equipment’s operation. Improved control facilitates safer and more efficient operation, reducing the risk of damage and improving overall productivity.

3. Enhanced Precision:

– Retrofitting hydraulic cylinders onto existing equipment can significantly improve precision and accuracy. Hydraulic systems offer precise control over movement, enabling smooth and controlled motion. This enhanced precision is beneficial in applications where precise positioning or repetitive movements are required. For instance, retrofitting hydraulic cylinders onto a robotic arm can enhance its accuracy and repeatability, making it more suitable for tasks that demand high precision.

4. Versatility and Adaptability:

– Retrofitting hydraulic cylinders can increase the versatility and adaptability of existing equipment. Hydraulic systems can be easily integrated with various types of machinery, allowing for the utilization of hydraulic power across different applications. The modular nature of hydraulic components facilitates the retrofitting process, enabling the equipment to perform a broader range of tasks. This versatility is particularly advantageous in industries where equipment needs to adapt to changing operational requirements.

5. Retrofit Kits and Customization:

– Manufacturers often provide retrofit kits that include all the necessary components for integrating hydraulic cylinders onto existing equipment. These kits typically consist of hydraulic cylinders, mounting brackets, hoses, fittings, control valves, and other required accessories. Retrofit kits simplify the retrofitting process and ensure compatibility between the hydraulic components and the existing equipment. Additionally, manufacturers can offer customization options to tailor the retrofit solution to specific equipment and application needs.

6. Cost-Effective Solution:

– Retrofitting hydraulic cylinders onto existing equipment can be a cost-effective solution compared to purchasing new machinery. By leveraging the existing equipment’s structural framework and mechanical components, the overall cost of upgrading can be reduced. Retrofitting also minimizes downtime since the equipment does not need to be completely replaced. Furthermore, the improved functionality and performance resulting from the retrofit can lead to increased productivity and cost savings in the long run.

7. Professional Installation and Expertise:

– Retrofitting hydraulic cylinders onto existing equipment often requires professional installation and expertise. Working with experienced hydraulic system integrators or manufacturers ensures proper installation, compatibility, and optimal performance of the retrofit solution. These professionals can assess the existing equipment, recommend suitable hydraulic components, and carry out the retrofitting process efficiently. Their knowledge and expertise contribute to the successful integration of hydraulic cylinders and the overall improvement of equipment functionality.

In summary, hydraulic cylinders can indeed be retrofitted onto existing equipment to improve functionality. This retrofitting process offers advantages such as increased power, improved control, enhanced precision, versatility, cost-effectiveness, and access to retrofit kits and customization options. By retrofitting hydraulic cylinders, existing equipment can be upgraded to meet evolving operational needs, extend its lifespan, and enhance overall performance.

hydraulic cylinder

Integration of Hydraulic Cylinders with Equipment Requiring Rapid and Dynamic Movements

Hydraulic cylinders can indeed be integrated with equipment that requires rapid and dynamic movements. While hydraulic systems are generally known for their ability to provide high force and precise control, they can also be designed and optimized for applications that demand fast and dynamic motion. Let’s explore how hydraulic cylinders can be integrated with such equipment:

  1. High-Speed Hydraulic Systems: Hydraulic cylinders can be part of high-speed hydraulic systems designed specifically for rapid and dynamic movements. These systems incorporate features such as high-flow valves, optimized hydraulic circuitry, and responsive control systems. By carefully engineering the system components and hydraulic parameters, it is possible to achieve the desired speed and responsiveness, enabling the equipment to perform rapid movements.
  2. Valve Control: The control of hydraulic cylinders plays a crucial role in achieving rapid and dynamic movements. Proportional or servo valves can be used to precisely control the flow of hydraulic fluid into and out of the cylinder. These valves offer fast response times and precise flow control, allowing for rapid acceleration and deceleration of the cylinder’s piston. By adjusting the valve settings and optimizing the control algorithms, equipment can be designed to execute dynamic movements with high speed and accuracy.
  3. Optimized Cylinder Design: The design of hydraulic cylinders can be optimized to facilitate rapid and dynamic movements. Lightweight materials, such as aluminum alloys or composite materials, can be used to reduce the moving mass of the cylinder, enabling faster acceleration and deceleration. Additionally, the cylinder’s internal components, such as the piston and seals, can be designed for low friction to minimize energy losses and enhance responsiveness. These design optimizations contribute to the overall speed and dynamic performance of the equipment.
  4. Accumulator Integration: Hydraulic accumulators can be integrated into the system to enhance the dynamic capabilities of hydraulic cylinders. Accumulators store pressurized hydraulic fluid, which can be rapidly released to supplement the flow from the pump during high-demand situations. This stored energy can provide an extra boost of power, allowing for faster and more dynamic movements. By strategically sizing and configuring the accumulator, the system can be optimized for the specific rapid and dynamic requirements of the equipment.
  5. System Feedback and Control: To achieve precise and dynamic movements, hydraulic systems can incorporate feedback sensors and advanced control algorithms. Position sensors, such as linear potentiometers or magnetostrictive sensors, provide real-time position feedback of the hydraulic cylinder. This information can be used in closed-loop control systems to maintain precise positioning and execute rapid movements. Advanced control algorithms can optimize the control signals sent to the valves, ensuring smooth and dynamic motion while minimizing overshooting or oscillations.

In summary, hydraulic cylinders can be integrated with equipment that requires rapid and dynamic movements by utilizing high-speed hydraulic systems, employing responsive valve control, optimizing cylinder design, integrating accumulators, and incorporating feedback sensors and advanced control algorithms. These measures enable hydraulic systems to deliver the speed, responsiveness, and precision necessary for equipment operating in dynamic environments. By leveraging the capabilities of hydraulic cylinders, manufacturers can design and integrate systems that meet the requirements of applications demanding rapid and dynamic movements.

hydraulic cylinder

How do hydraulic cylinders handle variations in load, pressure, and speed?

Hydraulic cylinders are designed to handle variations in load, pressure, and speed effectively. They incorporate features and components that allow them to adapt to changing operating conditions and maintain optimal performance. Here’s a detailed explanation of how hydraulic cylinders handle variations in load, pressure, and speed:

Variations in Load:

– Hydraulic cylinders are capable of handling variations in load by adjusting the force they exert. The force output of a hydraulic cylinder is determined by the hydraulic pressure and the surface area of the piston. When the load increases, the pressure in the hydraulic system can be adjusted to generate a higher force. This adjustment can be achieved by regulating the flow of hydraulic fluid into the cylinder using control valves. By controlling the pressure and flow, hydraulic cylinders can adapt to different load requirements, ensuring that the force applied is sufficient to handle the load while preventing excessive force that could cause damage.

Variations in Pressure:

– Hydraulic cylinders are designed to handle variations in pressure within the hydraulic system. They are equipped with seals and other components that can withstand high-pressure conditions. When the pressure within the hydraulic system fluctuates, the hydraulic cylinder adjusts accordingly to maintain its performance. The seals prevent fluid leakage and ensure that the hydraulic pressure is effectively transmitted to the piston, allowing the cylinder to generate the required force. Additionally, hydraulic systems often incorporate pressure relief valves and other safety mechanisms to protect the cylinder and the entire system from overpressure conditions.

Variations in Speed:

– Hydraulic cylinders can handle variations in speed through the control of hydraulic fluid flow. The speed of a hydraulic cylinder’s extension or retraction is determined by the rate at which hydraulic fluid enters or exits the cylinder. By adjusting the flow rate using flow control valves, the speed of the cylinder’s movement can be regulated. This allows for precise control over the speed, enabling operators to adapt to varying speed requirements based on the specific task or load. Furthermore, hydraulic systems can incorporate flow control valves with adjustable orifice sizes to fine-tune the speed of the cylinder’s movement.

Load-Sensing Technology:

– Advanced hydraulic systems may incorporate load-sensing technology to further enhance the ability of hydraulic cylinders to handle variations in load, pressure, and speed. Load-sensing systems monitor the load demand and adjust the hydraulic pressure and flow accordingly to meet that demand. This technology ensures that the hydraulic cylinder provides the necessary force while optimizing energy efficiency. Load-sensing systems are particularly beneficial in applications where the load requirements can vary significantly, allowing hydraulic cylinders to adapt in real-time and maintain precise control over force and speed.

Accumulators:

– Hydraulic systems can also utilize accumulators to assist in handling variations in load, pressure, and speed. Accumulators store hydraulic fluid under pressure, which can be released when needed to supplement the flow and pressure in the system. When there are sudden increases in load or pressure demands, accumulators can provide additional fluid to the hydraulic cylinder, ensuring smooth operation and preventing pressure drops. Similarly, accumulators can assist in maintaining consistent speed by compensating for fluctuations in flow rate. They act as a supplemental energy source, helping hydraulic cylinders respond effectively to variations in operating conditions.

In summary, hydraulic cylinders handle variations in load, pressure, and speed through various mechanisms and components. They can adjust the force output to accommodate different load requirements by regulating hydraulic pressure. The seals and components within hydraulic cylinders allow them to withstand variations in pressure within the hydraulic system. By controlling the flow of hydraulic fluid, hydraulic cylinders can regulate the speed of their movement. Advanced technologies such as load-sensing systems and the use of accumulators further enhance the adaptability of hydraulic cylinders to changing operating conditions. These features and mechanisms enable hydraulic cylinders to maintain optimal performance and provide reliable force and motion control in a wide range of applications.

China Hot selling Tnb150 Tnb190 Tnb310 Hydraulic Breaker Spare Parts Cylinder Front and Back Head Assy   manufacturer China Hot selling Tnb150 Tnb190 Tnb310 Hydraulic Breaker Spare Parts Cylinder Front and Back Head Assy   manufacturer
editor by CX 2023-09-14

China China OEM Factory Manufacturer for High Quality Hydraulic Breaker Main Body Front Head Back Head Cylinder Assy for Rock Breaker Hb20g Hb30g Sb70 Sb81 Sb121 custom hydraulic cylinders

Product Description

Company Introduction:

Company license,certificates,exhibition photos and customers feedbacks:

Production process:

Popular models for world market:

Breaker Parameter:

 Products photos:

product-list-1.html product-list-1.html

WARRANTY: ONE YEAR

Welcome to inquiry and please contact us freely!
contact-info.html

 

US $400-10,000
/ Set
|
1 Set

(Min. Order)

###

After-sales Service: with Warranty
Warranty: One Year
Type: Hydraulic Breaker Spare Parts
Application: Excavator
Condition: New
Material: Special Alloy Steel

###

Samples:
US$ 500/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:
US $400-10,000
/ Set
|
1 Set

(Min. Order)

###

After-sales Service: with Warranty
Warranty: One Year
Type: Hydraulic Breaker Spare Parts
Application: Excavator
Condition: New
Material: Special Alloy Steel

###

Samples:
US$ 500/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

Types of Hydraulic Cylinders

Besides being used for construction and manufacturing machinery, hydraulic cylinders are also used in elevators and vehicles. In fact, the use of hydraulic cylinders has become increasingly common in the recent years.hydraulic cylinders

Single-acting cylinders

Unlike double-acting hydraulic cylinders, single-acting hydraulic cylinders are less complex and are easy to install and maintain. They are also more efficient and compact. They can also be used in applications that require only one direction of motion. They are also useful in applications where space is limited, such as in a small industrial or commercial setup.
Single-acting hydraulic cylinders are usually used for simple lifting and positioning jobs. They also are useful for clamping and diagnostic instrumentation. They are cheap to manufacture and are very easy to install. They are also easy to maintain, which makes them ideal for rugged equipment.
Single-acting hydraulic cylinders are used in a variety of applications, including pumps, internal combustion engines, diagnostic instrumentation, and positioning. They have advantages and disadvantages, but they are an ideal solution for many applications.
Single-acting cylinders typically have one port, and a spring is used to force the piston into its position. The spring then retracts the piston into its previous position. This process can become irregular over time. The spring also requires venting, and can allow foreign particles to enter the cylinder.
A single-acting cylinder can also be retracted by gravity. This is called a spring return cylinder. Some single-acting cylinders have a second piston to forcefully retract the piston into its original position. This can be a problematic operation. The result can be uneven strokes.
Generally, single-acting hydraulic cylinders are not as powerful as double-acting hydraulic cylinders. They require less air, which can boost efficiency. However, their size can be a drawback. They are also susceptible to particles entering the cylinder, which can cause slow performance decline and malfunctions.
Single-acting hydraulic cylinders are ideal for applications with space constraints. They are also useful for compact operations and light assembly. They also save on piping costs. They are suitable for industrial applications such as tow trucks and bulldozers. They are also used in commercial and light industrial applications.
Single-acting hydraulic cylinders are simple to use, but may not provide the same power as double-acting cylinders. They may be less durable, and can also be subject to wear and tear, particularly in the area of retraction.

Welded body cylinders

Compared to other types of cylinders, welded body hydraulic cylinders are more compact in size and less prone to wear and tear. This type of cylinder is commonly used in construction and heavy equipment applications. These cylinders are designed for rugged environments. They are typically used in oil rigs, large off-road vehicles, and cranes.
They have less sharp corners and are easier to customize than other types of cylinders. They are also less expensive to manufacture. In addition, they can be manufactured in a variety of different materials. They are available in different lengths and thicknesses. They are also able to be fabricated using CNC turret punching and MIG welding methods. They are also available in different configurations.
They also have heavy-duty piston seals that provide consistent performance in heavy-load applications. They are also able to be used in applications with large temperature swings. They are also resistant to corrosion.
Welded body hydraulic cylinders are commonly used in mobile machinery applications. This makes them highly versatile and able to fit into tight spaces. They are also used in material handling and lift truck applications. These hydraulic cylinders are also more durable than tie rod type cylinders, which means they are less likely to fail.
They are also available in a variety of different metals. They are also available in rolled or pressed formed shapes. They can be used in press braking, shearing, and rolling structural steel. They are also available in oil and gas applications. They are also available in a variety of sizes from 3 to 169 inches in diameter.
These cylinders are designed to be durable and versatile. They are also designed to accommodate multi-stage adjustable cylinders. They are also able to accommodate custom provisions and are designed to fit into tighter machinery designs. They are also able to be manufactured in a variety of different materials, including high-strength low-alloy steel, 300 and 400 grade stainless steel, and Hastelloy(r) alloys.
They also have a smooth exterior surface. This means there are fewer sharp corners and places where moisture and dirt can settle. The cylinders also have a high level of precision tolerance, ensuring that they can handle high pressures without the metal flexing or sagging.hydraulic cylinders

Tandem cylinders

Often used in heavy industrial applications, tandem hydraulic cylinders are an important part of maintaining the functionality of heavy industrial machinery. Unlike a single cylinder, a tandem cylinder produces twice as much force. They are widely used in barges, cranes, elevated work platforms, fork lift trucks, and a number of other industrial applications.
Hydraulic cylinders are a form of power transfer system that operates on the same principle as pneumatic systems. This allows for infinitely variable force. They are also designed with locking safety mechanisms to prevent accidental damage. They are available in various materials for different applications.
Hydraulic cylinders work by using a piston rod that is thrust through an open gland at one end of the cylinder. This piston rod is then retracted when pressurised fluid bursts out of the cylinder. Its position is controlled by a seal and steel ring. These materials have been used in a variety of industries such as forestry, construction technology, and aircraft development.
Tandem hydraulic cylinders are also used in agricultural equipment such as crop sprayers. They are also used in heavy industrial machinery such as mining equipment.
These cylinders are manufactured by a number of companies including Eaton Corporation, Bosch Rexroth AG, and Caterpillar Inc. In addition, they can be customized to fit your specifications. They are also available in custom air cylinders with a minimum base material of 50,000 psi and a yield of 100,000.
There are a number of types of tandem cylinders. They can be differentiated into non-differential, double rod, balanced, cushioned, and spring return.
Cylinders in tandem typically have two chambers that are the same size. The first chamber is connected to the second cylinder by a port. The second chamber is operated by oil that is ejected from the first cylinder. This ensures that the next steering movements do not occur before the primary piston has completed its stroke.
Tandem hydraulic cylinders are easy to install and are designed to be extremely versatile. They are also extremely reliable. Pacoma is a leading provider of double acting cylinders that stand up to intense pressures. Its cylinders are designed with a solid construction and high-quality components.hydraulic cylinders

Cushioned cylinders

Typically, cushioned hydraulic cylinders are used in manufacturing equipment. They are used to reduce shock waves in the hydraulic circuit, to improve productivity and to reduce maintenance costs. They are also widely used in automobiles.
These cylinders feature a limiting device on the piston head. This device reduces excess load at the end of the outward stroke, which decreases the piston’s speed and vibration. This reduces the total working cycle time and increases productivity.
Cushioned hydraulic cylinders are made using a variety of techniques. Some are used to reduce shock waves and others are used to limit impact forces. However, these techniques do not allow for precise control over the amount of cushioning. This can lead to improper adjustment and reduced performance.
These techniques may require regular maintenance. Cushioning readjustment is often required when changing operating conditions. This can have a significant impact on a machine’s performance. For this reason, it is important to have regular preventive maintenance.
The cushioning of a cylinder is controlled through a series of valves. Each valve is located at a different point on the cylinder. This allows for an optimal cylinder adjustment that reduces oscillations and improves total working cycle time. It can also help to save energy and maintain a quiet working environment.
There are two basic types of cushioned hydraulic cylinders. The first is a spear-type design. This type of cushioning includes a sleeve or spear that enters and exits a concentric pocket. These cylinders require space in the end cap.
Another type of cushioned hydraulic cylinder is a welded cylinder. This cylinder has a piston rod ring that forms an annular restriction when the piston rod is axially moved into engagement with land. The area of the annular restriction increases as the piston moves closer to the head of the cylinder. When the piston moves in the opposite direction, the ring bypasses the annular restriction and the hydraulic fluid enters the cylinder.
When designing a hydraulic cylinder, it is important to consider the amount of cylinder pressure. This is a critical factor for selecting seals and tube wall thickness.
China China OEM Factory Manufacturer for High Quality Hydraulic Breaker Main Body Front Head Back Head Cylinder Assy for Rock Breaker Hb20g Hb30g Sb70 Sb81 Sb121     custom hydraulic cylindersChina China OEM Factory Manufacturer for High Quality Hydraulic Breaker Main Body Front Head Back Head Cylinder Assy for Rock Breaker Hb20g Hb30g Sb70 Sb81 Sb121     custom hydraulic cylinders
editor by czh 2022-11-28

China Custom Mkb1400 Mkb1500 Mkb1600 Front Head and Back Head Cylinder for Hydraulic Breaker Parts with Best Sales

Product Description

         MKB1400 MKB1500 MKB1600 Front Head and Back Head Cylinder
                                     for Hydraulic Breaker Parts

Product Details

Product name Hydraulic Breaker Main Body/Front Head/Back Head
Material 20Crmo and 42Crmo We do as you request
Advantages 1.Advanced heat treatment technology
2.Carburization treatment
3.CNC machine in strict and ensure each position’s size which convenient to equip.
4.Wear-resistance
Applicable models SOO SAN,FURU KAWA,NPK,INDECO,MKB,BLT,K RUP,TO YO,OKADA,

RAMMER SAND VIK,MON TABERT,MIRACLE,ATLASCOP CO,MSB

DOUBLE BULL,TOKU,DAEMO,COMET,HANMA,MSB,HT-TECH,

GENERAL BREAKER,EVERDIGM,SEHAN DAHE,HENYAK,EDT

Delivery time 5-15 days for samples. 20-30 working days for mass order.
Applications Mining,Metallurgy,Road,Railway,Construction,Ship repairing
WELCOME TO INQUIIRY!!!CONTACT ME DIRECTLY

Suitable Brand
Volvo, CZPT and other brand excavators and Loaders are available.

Brand Name If the following models are not your type,tell us your hydraulic

breaker model name, we have more for you.

SOO SAN SB30,SB35,SB40,SB43,SB45,SB50,SB60,SB70,SB81,SB100,SB121,SB130,SB151,etc
FURU KAWA HB10G,HB15G,HB20G,HB30G,HB40G,HB50G
F1,F2,F3,F4,F5,F6,F9,F12,F19,F22,F27,F35,F45etc
ATLAS
COP CO
MB700,MB750,MB800,MB1000,MB1200,MB1500,MB1600,MB1700,
HB2000,HB2200,HB2500,HB3000,HB3600,HB4200,etc
MON TABERT BRH125,BRH250,BRH501,BRH625,SC12,BRV32,BRV43,etc
MSB XIHU (WEST LAKE) DIS.20,XIHU (WEST LAKE) DIS.180,XIHU (WEST LAKE) DIS.200,XIHU (WEST LAKE) DIS.210,XIHU (WEST LAKE) DIS.300,MS550,MS600,MS700,etc
K RUP HM900,HM901,HM902,HM950,HM960,etc
RAMMER S23,S24,S25,S26,E63,E64,E66,E68,G90,G100,etc
INDECO MES2500,MES3000,MES3500,MES4000,etc
TOKU/TO YO/
OKADA/NPK
TNB 5E6E7E8E10E,TNB150151,TNB310,THBB301,THBB401,THBB801,
THBB1400,THBB2000/OUB310,OUB312,OUB316,OUB318,UB11/H7X,H10X,
H10XB,H12X,H16X,H20X,E210,E212,etc
DAEMO/MKB B140,B210,B230,B300,B360,B450/MKB1400,MKB1500,MKB1600,MKB1700,etc
EVERDIGM RHB305,RHB313,RHB320,RHB321,RHB323,RHB324,RHB325,RHB326,etc
BLT/EDT BLT80-1,BLT80-2,BLT81,BLT100/EDT2000,EDT2200,EDT3000,EDT3200,EDT3500,etc

Our Advantages
1)Heating processing technology: Quench and Temper
2). Surface Treatment: Cold/Hot Zn Plating, Blackening Treatment(Salt Spray Test 48-96 hours), Ni Plating,
     Cr Plating, Spraying Undercoat, Anti-Rust Paint, Surface Paint, Plastic Paint. Coated Anti-Rust Water,
     Anti-Rust Oil, etc.
3). Adaptive quartering hammer: SB HB GB TOKU MKB TOY NPK OKADA DMB MSB RHB SG HM BLT MB GT
4). Dimension Inspection: Calipers, Height Gauge, Micrometer Calipers, Inside Caliper Gauge, Angle and
     R Gauge, 3 coordinates Measuring instrument.

Packing & Delivery

Packing 1.Wood/Paper Case Packing, pallet, protect film, sheet belt.
2.OEM packing in accordance with customers’ requirement.
Shipping 1.By sea ZheJiang  port for big amount around 15-30days.
2.By Express(DHL,UPS,TNT) for small amount around 3-7days.
Payment 1.Small and trial order 100% full payment.
2.Big order by 30% TT in advance and 70% against the BL.

Other Products

Axle Spindle Types and Installation

Are you looking for a new axle spindle for your vehicle? If so, you’ve come to the right place. Learn more about their types, functions, and installation. After reading this article, you’ll be well on your way to finding your new axle spindle. Axle spindles are essential to your vehicle. There are several types and each has unique characteristics. Here’s how to choose the best 1 for your car.

Dimensions

Axle spindle dimensions are crucial for safe wheel support. This component experiences significant stress and load during bearing mounting and must provide sufficient strength. The axle spindle can be hot-forged or shaped to include an integral shoulder. The shape of the bearing stop region must be abruptly transitioned from a straight to a curved configuration. Dimensions of axle spindle vary with different materials, manufacturing techniques, and applications.
The bearing surfaces of the axle spindle are 1.376 inches across, while the bearing spacer is 1.061 inch across. The axle spindle is 1.376 inches long and includes a cotter pin and nut. Typical axle spindle dimensions are listed below. Some axles may have additional components to reduce their weight, while others may not have any. The number of axles and bearings is also important to consider when determining the dimensions of the axle.
The outside shape of the axle spindle 40 is similar to that of the prior art spindle 10. The outer wheel bearing region 44 is cylindrical with a diameter D 1 and an inner wheel bearing region 46. An axially-separating transition region 48 separates the inner bearing region 46 from the outer wheel bearing region 44. It is important to note that the internal diameter is generally slightly larger than the outer wheel bearing region 46.
Axle spindles can be integrally formed or welded to the housing or central beam. They can also be designed differently depending on the intended function. For example, the trailer axle spindle may have a circular or rectangular cross section. Once again, axle spindles are important for safety and longevity, so it is important to know their dimensions. You can also check online for the dimensions of axle spindles.
Driveshaft

Function

Axle spindles are crucial components of a vehicle’s suspension system. They enable a vehicle to move forward, turn, brake, and accelerate. The axle also supports the wheel bearings. In addition to supporting the wheel hub, the axle spindle connects the arms of each wheel to the chassis. This piece is also known as a steering knuckle. The axle spindle’s job is to provide sufficient strength to support the axle.
The functional elements of an axle spindle are cylindrical and have a transition region and an outer surface with an irregular pattern. They have a first and a second diameter, and are shaped to form the spindle’s beam portion and spindle region. The transition region forms a pivotal connection between the axle and the suspension. It also provides the connection between the axle and the trailer. It allows a vehicle to rotate without causing excessive vibrations.
Axle spindles can be circular in structure and are similar to those of the prior art. They support wheel hub configurations. The first end of a spindle is threaded, while the second end is open. The outer wheel bearing region has an outer surface with a diameter D1, while the inner wheel bearing region 46 has a cylindrical outer surface with a diameter D2. The transition region separates the spindle from the rest of the axle.
The spindle nut retains the wheel hub on the spindle, whereas the spindle nut holds the hub assembly in place. A spindle nut retains the wheel on the spindle. A hub cap protects the locking nut assembly and lubrication area. A hub cap is also a common component of the axle. The hub cap also provides a protective shield for the spindle nut.
Steering axle spindles do not extend to the right of the oil seal. They extend from the steering kunckle, which is pivotally joined to the steering axle beam. Despite the differences in bearing seals, wheel hub mounting means, and brake assemblies, the basic spindle configuration is the same. A spindle consists of 2 axially separated bearing regions, 1 with a larger diameter than the other, with a bearing stop adjacent to the inner bearing region.
Driveshaft

Types

The axle is the basic unit of an automobile, and it includes several components. Among these are bearings, axle housings, and wheel hubs. Bearings and axle housings take on all of the radial loads placed on them during operation. As a result, they are necessary to ensure that a vehicle is able to function at its optimum level. But if you’re not sure what these components are, they can make all the difference in your ride.
Axle type depends on a number of factors, including the amount of force produced. In some cases, the vehicle already has pre-designed axles that come in standard formats, but in other cases, a customer can order a custom-made axle for the specific needs of his vehicle. Customized axles give the vehicle operator greater control over the speed and torque of the wheels. To choose the correct axle type for your vehicle, it’s helpful to know the measurements of the axle.
Axle gear sets and lubrication passages are also different. Reverse-cut gears can’t be used in place of standard cut gears, and vice-versa. The 2 types of axle are compatible, but the spline count of the differential case must match that of the axle. It’s important to remember that a different type of axle may work with a different type of machine tool.
Different axle spindle materials have their own advantages and disadvantages. Some are more durable than others, depending on their load capacity. Disc brake hubs and axle spindles are similar to the non-braking ones, but include a rotor and a caliper yoke. The yoke design on the rotor or caliper spindle is specific for each rotor.
Bearing-type axles are the most durable. They transfer the weight of the vehicle to the axle casing. The axle housing is retained by a flange bolted to the hub, and the axle bearings are secured on the spindle by a large nut. Alternatively, axles with bearings are supported solely on the axle spindle and don’t require a hub. Floating axles are typically better for long-term operation, but may be a limited choice for vehicles.
Driveshaft

Installation

Axle spindle installation involves tightening the axle spindle nut to retain the spacer and bearing cones in position. When properly tightened, the axle spindle nut provides the clamp force required to compress the bearing spacer and bearing cone. Preloading is an important part of axle spindle installation because it optimizes bearing life by limiting the tolerance range of end play. Here are some tips on axle spindle installation.
To start the process, you should remove the axle spindle from the vehicle. If the old spindle is not a bolt-on type, a technician will need to cut the weld that holds the axle spindle in place. Then, he or she would need to thread the new spindle back into place. The axle tube must be threaded to accept the new spindle. Once the axle spindle is properly installed, the technician will need to tighten it to the specified torque.
Once the axle spindle is installed, the technician will continue tightening the nut assembly. To ensure a tight grip, the technician will rotate the outer washer while adjusting the torque level on the axle spindle nut. If the nut is not correctly torqued, it may loosen the axle spindle. In addition, improper torque can cause excessive inboard pressure on the outer nut, which can result in over or under-compression of the bearing cone.
The second axle spindle includes an inboard bearing 54 and an outboard bearing 56. The inboard bearing has an inboard surface that abuts the shoulder 26 of the axle spindle. The outboard bearing 57 is mounted on the axle spindle near its outboard end. A bearing spacer 58 is positioned between the inboard and outboard bearings. The spacer and bearing cone group comprises the bearing cones 54 and 56.
Proper alignment of the new spindle is essential for a secure fit. Taking your trailer to a licensed repair facility for a trailer spindle installation is a good idea, as a poorly installed axle can result in improper wheel tracking and premature tire wear. A licensed trailer repair facility can do this for you without much difficulty. This way, you won’t waste your time or frustration on a DIY trailer axle replacement.

China Custom Mkb1400 Mkb1500 Mkb1600 Front Head and Back Head Cylinder for Hydraulic Breaker Parts     with Best SalesChina Custom Mkb1400 Mkb1500 Mkb1600 Front Head and Back Head Cylinder for Hydraulic Breaker Parts     with Best Sales

China Standard OEM CNC Machining Bore Heavy Duty Steel Head Bush Gland for Hydraulic Cylinder Made in China with high quality

Product Description

 

Specifications Of Product

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Company Profile

HangZhou CZPT International Trading Co., Ltd.

HangZhou CZPT Enterprise Co., Ltd.

Starting trade service from 2002 and manufacturing in 2006, HangZhou CZPT is a parts supplier for hydraulic cylinder and pneumatic cylinder application. In addition to the 3000 standard parts, we also offer our customers tailor-made articles or assemblies that are for special application. The main products are:

— Assembly hydraulic cylinder and components

— Pneumatic cylinder accessories

— Rod ends ( ball joint ends )

— Spherical plain bearing ( radial ball joint )

— Hydraulic fittings and adaptors

— Control cable and fittings for automobile or agricultural machinery

— PTO Shaft for Agricultural machinery

—Gear and Gear BOX

—Farm Blade

We were awarded the certification of quality management system ISO 9001: 2000 in Sept. 2006.

With well experienced staff of engineers and international salesmen, HangZhou CZPT has earned customers from global markets, products are exproted to Aisa, Europe, North America, South America, South Africa…etc.

With strict quality control before shipment during production, we provide products with geat quality and competitive price.

We know what the customer expects. Quality alone is not the only criteria, flexibility and service also turn a supplier into a partner.

 

 

 

 

Spiral Gears for Right-Angle Right-Hand Drives

Spiral gears are used in mechanical systems to transmit torque. The bevel gear is a particular type of spiral gear. It is made up of 2 gears that mesh with 1 another. Both gears are connected by a bearing. The 2 gears must be in mesh alignment so that the negative thrust will push them together. If axial play occurs in the bearing, the mesh will have no backlash. Moreover, the design of the spiral gear is based on geometrical tooth forms.
Gear

Equations for spiral gear

The theory of divergence requires that the pitch cone radii of the pinion and gear be skewed in different directions. This is done by increasing the slope of the convex surface of the gear’s tooth and decreasing the slope of the concave surface of the pinion’s tooth. The pinion is a ring-shaped wheel with a central bore and a plurality of transverse axes that are offset from the axis of the spiral teeth.
Spiral bevel gears have a helical tooth flank. The spiral is consistent with the cutter curve. The spiral angle b is equal to the pitch cone’s genatrix element. The mean spiral angle bm is the angle between the genatrix element and the tooth flank. The equations in Table 2 are specific for the Spread Blade and Single Side gears from Gleason.
The tooth flank equation of a logarithmic spiral bevel gear is derived using the formation mechanism of the tooth flanks. The tangential contact force and the normal pressure angle of the logarithmic spiral bevel gear were found to be about 20 degrees and 35 degrees respectively. These 2 types of motion equations were used to solve the problems that arise in determining the transmission stationary. While the theory of logarithmic spiral bevel gear meshing is still in its infancy, it does provide a good starting point for understanding how it works.
This geometry has many different solutions. However, the main 2 are defined by the root angle of the gear and pinion and the diameter of the spiral gear. The latter is a difficult 1 to constrain. A 3D sketch of a bevel gear tooth is used as a reference. The radii of the tooth space profile are defined by end point constraints placed on the bottom corners of the tooth space. Then, the radii of the gear tooth are determined by the angle.
The cone distance Am of a spiral gear is also known as the tooth geometry. The cone distance should correlate with the various sections of the cutter path. The cone distance range Am must be able to correlate with the pressure angle of the flanks. The base radii of a bevel gear need not be defined, but this geometry should be considered if the bevel gear does not have a hypoid offset. When developing the tooth geometry of a spiral bevel gear, the first step is to convert the terminology to pinion instead of gear.
The normal system is more convenient for manufacturing helical gears. In addition, the helical gears must be the same helix angle. The opposite hand helical gears must mesh with each other. Likewise, the profile-shifted screw gears need more complex meshing. This gear pair can be manufactured in a similar way to a spur gear. Further, the calculations for the meshing of helical gears are presented in Table 7-1.
Gear

Design of spiral bevel gears

A proposed design of spiral bevel gears utilizes a function-to-form mapping method to determine the tooth surface geometry. This solid model is then tested with a surface deviation method to determine whether it is accurate. Compared to other right-angle gear types, spiral bevel gears are more efficient and compact. CZPT Gear Company gears comply with AGMA standards. A higher quality spiral bevel gear set achieves 99% efficiency.
A geometric meshing pair based on geometric elements is proposed and analyzed for spiral bevel gears. This approach can provide high contact strength and is insensitive to shaft angle misalignment. Geometric elements of spiral bevel gears are modeled and discussed. Contact patterns are investigated, as well as the effect of misalignment on the load capacity. In addition, a prototype of the design is fabricated and rolling tests are conducted to verify its accuracy.
The 3 basic elements of a spiral bevel gear are the pinion-gear pair, the input and output shafts, and the auxiliary flank. The input and output shafts are in torsion, the pinion-gear pair is in torsional rigidity, and the system elasticity is small. These factors make spiral bevel gears ideal for meshing impact. To improve meshing impact, a mathematical model is developed using the tool parameters and initial machine settings.
In recent years, several advances in manufacturing technology have been made to produce high-performance spiral bevel gears. Researchers such as Ding et al. optimized the machine settings and cutter blade profiles to eliminate tooth edge contact, and the result was an accurate and large spiral bevel gear. In fact, this process is still used today for the manufacturing of spiral bevel gears. If you are interested in this technology, you should read on!
The design of spiral bevel gears is complex and intricate, requiring the skills of expert machinists. Spiral bevel gears are the state of the art for transferring power from 1 system to another. Although spiral bevel gears were once difficult to manufacture, they are now common and widely used in many applications. In fact, spiral bevel gears are the gold standard for right-angle power transfer.While conventional bevel gear machinery can be used to manufacture spiral bevel gears, it is very complex to produce double bevel gears. The double spiral bevel gearset is not machinable with traditional bevel gear machinery. Consequently, novel manufacturing methods have been developed. An additive manufacturing method was used to create a prototype for a double spiral bevel gearset, and the manufacture of a multi-axis CNC machine center will follow.
Spiral bevel gears are critical components of helicopters and aerospace power plants. Their durability, endurance, and meshing performance are crucial for safety. Many researchers have turned to spiral bevel gears to address these issues. One challenge is to reduce noise, improve the transmission efficiency, and increase their endurance. For this reason, spiral bevel gears can be smaller in diameter than straight bevel gears. If you are interested in spiral bevel gears, check out this article.
Gear

Limitations to geometrically obtained tooth forms

The geometrically obtained tooth forms of a spiral gear can be calculated from a nonlinear programming problem. The tooth approach Z is the linear displacement error along the contact normal. It can be calculated using the formula given in Eq. (23) with a few additional parameters. However, the result is not accurate for small loads because the signal-to-noise ratio of the strain signal is small.
Geometrically obtained tooth forms can lead to line and point contact tooth forms. However, they have their limits when the tooth bodies invade the geometrically obtained tooth form. This is called interference of tooth profiles. While this limit can be overcome by several other methods, the geometrically obtained tooth forms are limited by the mesh and strength of the teeth. They can only be used when the meshing of the gear is adequate and the relative motion is sufficient.
During the tooth profile measurement, the relative position between the gear and the LTS will constantly change. The sensor mounting surface should be parallel to the rotational axis. The actual orientation of the sensor may differ from this ideal. This may be due to geometrical tolerances of the gear shaft support and the platform. However, this effect is minimal and is not a serious problem. So, it is possible to obtain the geometrically obtained tooth forms of spiral gear without undergoing expensive experimental procedures.
The measurement process of geometrically obtained tooth forms of a spiral gear is based on an ideal involute profile generated from the optical measurements of 1 end of the gear. This profile is assumed to be almost perfect based on the general orientation of the LTS and the rotation axis. There are small deviations in the pitch and yaw angles. Lower and upper bounds are determined as – 10 and -10 degrees respectively.
The tooth forms of a spiral gear are derived from replacement spur toothing. However, the tooth shape of a spiral gear is still subject to various limitations. In addition to the tooth shape, the pitch diameter also affects the angular backlash. The values of these 2 parameters vary for each gear in a mesh. They are related by the transmission ratio. Once this is understood, it is possible to create a gear with a corresponding tooth shape.
As the length and transverse base pitch of a spiral gear are the same, the helix angle of each profile is equal. This is crucial for engagement. An imperfect base pitch results in an uneven load sharing between the gear teeth, which leads to higher than nominal loads in some teeth. This leads to amplitude modulated vibrations and noise. In addition, the boundary point of the root fillet and involute could be reduced or eliminate contact before the tip diameter.

China Standard OEM CNC Machining Bore Heavy Duty Steel Head Bush Gland for Hydraulic Cylinder Made in China     with high qualityChina Standard OEM CNC Machining Bore Heavy Duty Steel Head Bush Gland for Hydraulic Cylinder Made in China     with high quality

China wholesaler Mkb1700/1800 Excavator Hydraulic Breaker Hammer Front Head Cylinder with Hot selling

Product Description

Professional Hydraulic Breaker Spare Parts Manufacture

Product detail

Product name Hydraulic Breaker Main Body/Front Head/Back Head
Material 20Crmo and 42Crmo We do as you request
Advantages 1.Advanced heat treatment technology
2.Carburization treatment
3.CNC machine in strict and ensure each position’s size which convenient to equip.
4.Wear-resistance
Applicable models SOOSAN,FURUKAWA,NPK,INDECO,MKB,BLT,KRUP,TOY,OKADA,

RAMMER SANDVIK,MONTABERT,MIRACLE,ATLASCOPCO,MSB

DOUBLE BULL,TOKU,DAEMO,COMET,HANMA,MSB,HT-TECH,

GENERAL BREAKER,EVERDIGM,SEHAN DAHE,HENYAK,EDT

Delivery time 5-15 days for samples. 20-30 working days for mass order.
Applications Mining,Metallurgy,Road,Railway,Construction,Ship repairing
WELCOME TO INQUIIRY!!!CONTACT ME DIRECTLY

Our Advantages

1)Heating processing technology: Quench and Tempe

2). Surface Treatment: Cold/Hot Zn Plating, Blackening Treatment(Salt Spray Test 48-96 hours), Ni Plating, Cr Plating, Spraying Undercoat, Anti-Rust Paint, Surface Paint, Plastic Paint. Coated Anti-Rust Water, Anti-Rust Oil, etc.

3). Adaptive quartering hammer: SB HB GB TOKU MKB TOY NPK OKADA DMB MSB RHB SG HM BLT MB GT

4). Dimension Inspection: Calipers, Height Gauge, Micrometer Calipers, Inside Caliper Gauge, Angle and R Gauge, 3 coordinates Measuring instrument.

Suitable Brand

Volvo, CZPT and other brand excavators and Loaders are available.
 

Brand Name If the following models are not your type,tell us your hydraulic

breaker model name, we have more for you.

SOOSAN SB30,SB35,SB40,SB43,SB45,SB50,SB60,SB70,SB81,SB100,SB121,SB130,SB151,etc
FURUKAWA HB10G,HB15G,HB20G,HB30G,HB40G,HB50G
F1,F2,F3,F4,F5,F6,F9,F12,F19,F22,F27,F35,F45etc
ATLAS
COPCO
MB700,MB750,MB800,MB1000,MB1200,MB1500,MB1600,MB1700,
HB2000,HB2200,HB2500,HB3000,HB3600,HB4200,etc
MONTABERT BRH125,BRH250,BRH501,BRH625,SC12,BRV32,BRV43,etc
MSB XIHU (WEST LAKE) DIS.20,XIHU (WEST LAKE) DIS.180,XIHU (WEST LAKE) DIS.200,XIHU (WEST LAKE) DIS.210,XIHU (WEST LAKE) DIS.300,MS550,MS600,MS700,etc
KRUP HM900,HM901,HM902,HM950,HM960,etc
RAMMER S23,S24,S25,S26,E63,E64,E66,E68,G90,G100,etc
INDECO MES2500,MES3000,MES3500,MES4000,etc
TOKU/TOY
OKADA/NPK
TNB 5E6E7E8E10E,TNB150151,TNB310,THBB301,THBB401,THBB801,
THBB1400,THBB2000/OUB310,OUB312,OUB316,OUB318,UB11/H7X,H10X,
H10XB,H12X,H16X,H20X,E210,E212,etc
DAEMO/MKB B140,B210,B230,B300,B360,B450/MKB1400,MKB1500,MKB1600,MKB1700,etc
EVERDIGM RHB305,RHB313,RHB320,RHB321,RHB323,RHB324,RHB325,RHB326,etc
BLT/EDT BLT80-1,BLT80-2,BLT81,BLT100/EDT2000,EDT2200,EDT3000,EDT3200,EDT3500,etc

 

Factory&Warehouse

Recommend Products

Our Company

Our company has established over 10years.With updated machinery and skilled staffs we have supplied stable high quality products to customers all over the world.

Our experianced engineers and exporting team will answer your inquiry or email at the first time,and providing professional service from factory visiting,ordering to deliver goods and after-sales service.

And our hydraulic breaker chisel have been exported to Korea,Vietnam,Uzbekistan,Saudi Arabia,Brazil,Indian,Qatar and other more than 10 countries and regions.

In the same time, we also can provide professional on-site sourcing solutions when customers asking.This is saving their time and cost.

Welcome to visit our factory anytime!!

Packing & Delivery
 

Packing 1.Wood/Paper Case Packing,pallet,protect film,sheet belt.
2.OEM packing in accordance with customers’ requirement.
Shipping 1.By sea Tinajin port for big amount around 15-30days.
2.By Express(DHL,UPS,TNT) for small amount around 3-7days.
Payment 1.Small and trial order 100% full payment.
2.Big order by 30% TT in advance and 70% against the BL.

FAQ

1.What color can you produced?
Reply: If you need special, please tell us,We will comply with your request.

2. How about the delivery time?
Reply: we have a great deal of products and spare parts in stock. On leading time,we have big advantages as a Manufacturer, usually in 3-5 days after order confirmation.

3. What’s the payment?
Reply: we usually accept T/T, L/C or Western Union, other terms also could be negotiated, such as Alibaba trade assurance, will guarantee buyer’s interest.

4. Can you produce according to customers’ design?
Reply: Sure, we are professional manufacturer, OEM is available.

5.What’s your advantage?
Reply:We have competitive prices.Fast delivery time etc.High quality products, high reliability, high safety.

6. Are you sure that your product will fit my excavator?
Reply: Our chisel can be adapted to different excavators. Show me your model number, and we can give you best solution.

If you are interested in our product or our company,please feel free to contact with Ivy Zhang.

Send your inquiry details in the below,and click”Send” Now!↓↓↓↓↓↓

 

Specifying a Ball Screw

When you need a high-quality ball screw, it is important to select 1 with the proper dimensions and specifications. When you are looking for the best product, you should consider features such as preloading, surface finish, and internal return system. You can learn more about these features in this article. If you’re unsure which type of ball screw to select, contact a reputable supplier for further guidance. To find the best product for your needs, click here!
air-compressor

Brinelling

When specifying a Brinelling ball screw, it is crucial to know how much axial load it can safely bear. The static load capacity, which is given in the catalogue, applies only to pure axial loading, and any radial load that is smaller than 5% of the axial load won’t pose a problem. For more information, contact a CZPT engineer. Brinelling ball screw service life calculation should be performed using the following data:
Preload: The amount of load a ball screw can handle during a single revolution. Preload is the load applied before the ball screw starts moving, and the load is usually between 5 and 10 percent of the dynamic capacity. However, a ball screw that is subject to vibration will experience higher preload, requiring more frequent lubrication. The resulting mechanical stress may cause the ball screw to buckle, or cause the nut to re-circulate the balls.
Critical ball speed: The maximum speed at which the ball can move through the ball nut is called the critical ball speed. In contrast, running the ball screw at its critical shaft speed can lead to excessive vibrations, leading to premature failure of the end support bearings and brinelling of the ball track. Thus, it is recommended to operate a ball screw at a lower speed than the critical ball speed to prevent brinelling and plastic deformation of the balls.
False brinelling: False brinelling is a form of Fretting. False brinelling occurs when the bearings are not rotating. The movement will result in depressions or wear marks in the bearing raceway. This will cause noise, wear, and eventual fatigue. If these conditions persist, a newer ball screw should be used to test the system. The machine should be run for several hours and tested before replacing the bearing.

Preloading

The process of preloading ball screws minimizes backlash by applying pressure to the threads in the opposite direction of the screw’s direction of rotation. It prevents any movement of the screw relative to the nut. Various methods are used for preloading. A common 1 is to use oversized balls inside the ball nut. A double nut system may also be used. Both methods are equally effective. Regardless of the method used, the end result is the same – minimal backlash and increased efficiency.
In the conventional method of preloading ball screws, the motors operate simultaneously in opposite directions, causing them to have a relative motion of approximately equal magnitudes. This reduces the frictional resistance of the system, resulting in rapid traverse. The system is able to operate with minimal backlash during 110 inches of travel, reducing the heat developed by the drive nuts and the problems associated with ball screw heating. Moreover, this method can be used in a wide range of applications.
Another method of preloading ball screws is known as the ball-select method. This method includes the use of over-sized balls that force the balls into more contacts with the screw and nut than a normal ball screw. The advantage of this method is that it reduces backlash because the balls are not machined to high tolerances. The disadvantage of this method is that the ball screw will cost more to manufacture than a standard ball screw and nut.
A conventional design includes a mechanical mechanism that uses a series of balls to rotate a shaft. The problem of backlash is exacerbated by the mass of the shaft. The mechanical system is more complex than necessary and often requires a lot of effort. The present invention eliminates these problems by providing an improved method and apparatus for driving ball screws. This method provides a more efficient preload force that is dynamically adjustable while the mechanism is operating. The method can also improve friction and wear.
air-compressor

Internal return system

There are 2 different types of ball screws. The first type is external and the second is internal. The external type uses return tubes that protrude from the ball nut and extend above and around the outside of the screw. The internal type uses a single tube that spans the ball track, while the more common design uses multiple tubes spanning 1.5 to 3.5 ball tracks. The internal system involves a single return tube and several pickup fingers that guide the balls into the tubes.
The external return tube design is an easier, less expensive choice. The external ball return system has limited space but can handle a wide range of shaft diameters and leads. However, its physical size makes it incompatible with many high-speed applications. Therefore, careful consideration should be given to the mounting options. Internal ball return systems are best suited for small leads and ball sizes. Those that need a high speed will likely benefit from the external ball return system.
Internal ball screw technology has also kept pace with the demands of linear drive systems. Ball screw technology is now more durable than ever. Robust internal ball return systems circulate ball bearings through a solid pickup pin. These deflectors help the balls return to the screw in the correct location. They are crucial components in computer-controlled motion control systems and wire bonding. If you’re interested in the latest advances in linear screw technology, contact us today.
Ball screws are superior to lead screws in many ways. Ball screws are more efficient than lead screws, converting 90% of rotational motion into linear motion. As a result, they are more expensive than lead screws and acme screws. They also provide a smoother movement over the entire travel range. Furthermore, they require less power for the same performance. It’s no wonder that the ball screw is so popular in many different applications.

Surface finish

The surface finish of a ball screw is 1 of the key factors in determining the performance of the system. A ball screw with a good surface finish has superior performance in rolling resistance, backlash, and wear characteristics. However, it is critical to improve the surface finish of a ball screw to achieve precision movement, low wear, and low noise. To achieve this, special wire brushes will be used to polish precision-ground shafts.
For a ball screw to perform well, it must be hard, have a smooth surface, and retain lubricant. The surface finish of a ball screw should be smooth, free of cracks, and retain the lubricant well. Cracks and annealing are both undesirable during the manufacturing process, so a quality machine should be used for its surface finish. During the production process, a CBN cutting insert with full round or gothic arch profile can be used to achieve a high-quality surface finish.
Another finishing operation used in the manufacture of ball screws is lapping. Lapping improves surface quality and travel variation. It involves complex relative movements of abrasive particulates with the workpiece. This removes a thin layer of material from the workpiece, improving its surface quality and dimensional accuracy. The lapping process can be carried out under low-pressure conditions. It also enhances the friction torque and lubrication.
In lapping experiments, friction torque has the largest influence on travel variation and surface roughness. A friction torque of about 1 N x m is optimum. In addition, rotational speed has only a minimal effect. The best combination of these parameters is 1-1.5 N x m and 30 rpm. The minimum surface finish of a ball screw is around 800 mesh. The smallest variation in travel is observed at around half-way through the travel.
air-compressor

Lubrication

Proper lubrication of ball screw assemblies is critical to maintain optimum performance and life. Ball screw assemblies should be lubricated with grease, which is introduced directly into the ball nut. The lubrication port can be located at various locations on the product, including on the flange or in the external threads of the ball nut. Some ball nuts also feature a zerk fitting for easier lubrication.
The lubrication of ball screws is required in the case of operating conditions over 100oC. The minimum load for a ball screw is usually realized with a preload force. The lubricant is conveyed through the narrow lubrication gap due to the relative movement of the 2 surfaces. The increased viscosity of the lubricant enables separation of the contact surfaces. To avoid over-lubrication, it is important to check the lubricant level regularly.
The oil used in lubrication of ball screw assemblies can be either mineral or synthetic. The oil is composed of mineral or synthetic oil, additives, and a thickening agent, such as lithium or bentonite. Other thickening agents include lithium, barium complexes, or aluminum. The lubricant grade NLGI is a widely used classification for lubricating greases. It is not sufficient to choose a specific type of lubricant for a particular application, but it provides a qualitative measure.
Despite being essential to the performance of a ball screw, lubrication is also essential to its lifespan. Different types of lubricant offer corrosion protection. Before using a lubricant, make sure to thoroughly clean and dry the ball screw. If there is any buildup of dirt, it may damage the screw. To prevent this from occurring, you can use a solvent or lint-free cloth. Lubrication of ball screw assemblies can greatly extend the life of the assembly.

China wholesaler Mkb1700/1800 Excavator Hydraulic Breaker Hammer Front Head Cylinder     with Hot sellingChina wholesaler Mkb1700/1800 Excavator Hydraulic Breaker Hammer Front Head Cylinder     with Hot selling

China Custom Hb15g Hb20g Hb30g Hb40g Hydraulic Breaker Cylinder with Front Head Back Head for Furukawa Excavators Hammer with Best Sales

Product Description

 

SB30 SB43 SB81 SB100 Excavator Hydraulic Breaker Cylinder For Construction Building Broken Mining

 Quality first is our aim. We have progressive technological processes, world-class productionequipment, perfect management system and the most advanced technical team. Strict quality control is performed in every procedure from product design, material sourcing, processing and testing to packing.

 

Bushing
Materia 42CrMoA 40CrMo 20CrMo New Generation Materia
Offer OEM ODM
Size Acorrding to breaker brand or as your request

 

 

 

    ZheJiang CZPT Machinery Technology Co.,Ltd., located in HangZhou city, ZheJiang Province, is a leading manufacturer of excavator attachments, pipeline kit, seals kit ,hydraulic breaker, breaker chisel, bushing and other excavator spare parts.  
   We have over 10 years production and management experiences in the construction machinery industry, and can provide customers with one-stop service– the highest quality products ,the most competitive price, and the most comprehensive service!
   We have exported products to more than 80 countries like Egypt, Qatar, Dubai, India, USA and UK . Our company has obtained ISO9001 and CE certification. We warmly welcome customers from all over the world to visit and cooperate with us.

 

Other Products

Features & Benefits

1. Selected raw material – high quality heavy duty wear resistant steel

2. Hydraulic-gas system, increase stability

3. High-quality and durable wear parts

4. Advanced manufacturing facilities

5. High energy and impact frequency (high performance)

6. High-performance optimized hydraulic unit

7. Low maintenance, less breakdown, long using life
 

 

Package: Standard packing or as customer’s request
Delivery: 1. Delivery time: Usually 10-30ays after down payment. 
               2. We can arrange CZPT or air transportation according to your request from any port of China.

 

FAQ

Why Monteono
High Quality, Competitive Price, Considerate service” is our guidelines, Choosing us as your supplier, you will get more than you pay. 
Excellent product quality
   Re: Free sample can be arranged to you, then you can witness and test it by yourself.
Competitive price
   Re: Our price to you is favorable and competitive, Hope we can cooperate for long term business!
Timely and professional reply to your inquiry
   Re: Normally we will reply to you by email within 5-8 hours, considering the time difference, 24 hours is enough!
Short delivery time
   Re: Generally, our delivery time is within 30days.
 
Please kindly send us a inquiry if you need, we will reply to you very soon.

 

 

 

 

Overview of Different Types of Pulleys

A pulley is a wheel mounted on a shaft or shaft. Its purpose is to facilitate the movement or change of direction of the cable or taut rope, and to transmit power between the cable and the shaft. Pulleys are typically used for lifting, winding or forklift applications. If you are building your own pulley system, the following design and installation considerations should be followed. This article will give you an overview of the different types of pulleys.
pulley

Pulley System Mechanics

There are many different ways to utilize the mechanism of the pulley system. The most basic pulley system consists of a fixed wheel and a support frame. Both components are connected by ropes or cables used to support the load. A pulley system is effective when the force required to lift the load is less than the weight of the object being lifted.
One way to use a pulley system is to suspend a block with a mass of 0.80 kg on a fixed pulley. Then another person can hang a bucket weighing up to 40kg. The weight of the bucket is transferred to the fixed pulley. The rope is attached to the pulley by a loop or sling. The rope will spin and pull on the barrel or block.
The pulley system is also an important tool for lifting heavy objects. Pulleys are often used in construction equipment to make lifting heavy objects easier. Gun tackles, yard tackles, and stationary tackle systems are common examples of these devices. They use the mechanical advantage of the design to guide the force that lifts the object. If you want to learn more about pulley systems, visit Vedantu. This website will provide you with a full description of the mechanism and its application.

Types of pulleys

Many different types of pulleys are used to lift heavy objects. They change the direction of the force and are an integral part of the cable system. Therefore, pulleys can move large and heavy objects more easily. However, before buying a pulley, you should have an idea of ​​the benefits it brings. Below are some of the most common uses for pulleys.
Conical Pulley: Consists of several small conical pulleys connected to each other. The larger base of 1 pulley is used to guide the force. Round pulleys are used in the same way as step pulleys. They are widely used in industry and can be purchased at any hardware store. Pulleys are a huge investment, and the benefits they provide far outweigh the cost.
Movable Pulls: These are similar to their names, but work by allowing objects to move with the pull. Their movable parts are attached to the object to be lifted. They are also ideal for lifting heavy loads and can be found in utility elevators and construction cranes. They are also used in many other industries. They can also be made of wood, plastic or metal. The type of pulley you use depends on its intended use.

Mechanical Advantages of Pulley Systems

A pulley system is a simple machine that reduces the effort required to lift heavy loads. This mechanical advantage is proportional to the number of loops. For example, if you have a single rope loop, you must apply equal force to lift the weight. When you add another rope loop, you can lift heavier weights just by applying the same force. Therefore, a pulley system is an excellent way to use gravity to your advantage.
Mechanical advantage is a measure of the effectiveness of a pulley system. This ratio of force to work is called the mechanical advantage. In other words, if the rope system has a large mechanical advantage, it means that it requires less force to lift heavier loads. This advantage is usually measured in kilograms and is the same for all pulley systems. In general, the greater the mechanical advantage, the less effort is required to lift the load.
The mechanical advantage of a pulley system is that a single movable pulley requires half the force to lift an object than a single fixed pulley. Assuming frictionless bearings, the MA of a single pulley system is 2, similar to the MA of a single lever. A single pulley travels twice as much as it takes to move heavy objects manually.
pulley

Considerations when designing and installing a pulley system

The capacity of the pulley depends on the type and diameter of the cable. Besides its diameter, its sheath should also support it well. The basic function of the pulley is also important. However, most people tend to ignore the pulley selection process, resulting in ineffective load-pull capabilities. To avoid such problems, different parameters must be carefully considered during design and installation.
During the design and installation of the pulley system, the ratio of the cable diameter to the largest pulley diameter must be considered. Those who work in the industrial sector will have an idea of ​​this ratio. The greater the D:d ratio, the greater the capacity of the cable to withstand the load. The best way to ensure secure design is to take the right information and use it to design a system that is both robust and secure.
When designing a pulley system, it is important to remember that the pulley needs to have enough power to operate safely. In addition to horsepower, the belt should have sufficient elongation to absorb shock loads. If the elongation of the belt is very small, it is very likely that the teeth will be sheared or broken, causing serious damage to the system. Extensive belt sag should be compensated for by offsetting the driven pulley. Finally, the frame supporting the pulley should be rigid. Otherwise, the non-rigid frame will cause center distance and tooth skipping changes.

Add more pulleys to the system

Adding more pulleys to the spool might have some effect. The friction between the rope and the pulley increases with the number of pulleys, which in practice limits the number of spools. The best solution is to combine the pulleys into 1 housing. If the load is small enough, adding a few pulleys probably won’t make a difference.
Using multiple pulleys allows a single load to be lifted with half the force required. The longer the rope, the greater the mechanical advantage. In fact, a spool can withstand a load of 100 N. Additionally, adding more pulleys quadrupled the mechanical advantage. In this case, a single 100 N load would require a force of 25 Newtons.
When the rope is used, it stretches as the weight of the object increases. This will make the rope longer, increasing its length and increasing the distance over which the load can be lifted. Eventually, the rope will break and the lifted object will fall. Then you will have to buy a new rope. It may seem like an expensive proposition, but it pays off in the long run.

cast iron pulley

Cast iron pulleys are the most popular choice among industrial users. They are made of solid cast iron and usually cost very little. Their rims are held in place by a mesh that extends from a central boss. They also have spokes and arms that hold them in place. These pulleys are ideal for a variety of applications including fan belts, compressors and conveyors.
V-groove drive pulleys are ideal for general purpose pulleys. It has an inner diameter of 1 inch and is commonly used in feeders and ventilation curtain systems. Its steel straps prevent rust and ensure it meets or exceeds industry standards. 3-1/2″ cast iron pulleys are also available. In addition to the V-groove drive pulley, there are similar pulleys for power transmission. The V-groove drive pulley is powder coated for added durability.
The cross section of the arm is elliptical, with the long axis twice as long as the short axis. The radius of the arm is equal to the diameter of the pulley. The thickness of the arm is a key factor to consider when purchasing a pulley. If you’re not sure which material you need, you can always consider wooden or steel pulleys. They are lighter and have a higher coefficient of friction than metal pulleys.
pulley

timing pulley

Plastic timing pulleys have many advantages over steel timing pulleys. On the 1 hand, they are lightweight and corrosion resistant, making them ideal for applications that do not require high torque and tensile strength. Another benefit is their resistance to high temperatures. Plastic timing pulleys are ideal for applications involving flammable gases, solvents or particles. They can last for many years. For more information on the different types of plastic timing pulleys.
Vertical shaft drives require flanged timing pulleys. For large span drives, at least 1 of these pulleys must be flanged. The flange provides a secure connection to the shaft and prevents ratcheting of the timing belt. Finally, HTD timing belt teeth prevent timing belt ratcheting. These teeth need a large enough space to be seated. However, they can also cause a backlash. These pulleys are not suitable for applications where positional accuracy is critical.
Timing belt systems are designed to avoid such problems. The drive shaft and the driven shaft are aligned with each other. The pulleys are located on different planes and are connected by pitch lines. The pitch line of the timing pulley coincides with the pitch line of the belt. These pulleys are also easier to implement and maintain. It is better to use a synchronous system because the resulting gear system emits less noise than other systems.

China Custom Hb15g Hb20g Hb30g Hb40g Hydraulic Breaker Cylinder with Front Head Back Head for Furukawa Excavators Hammer     with Best SalesChina Custom Hb15g Hb20g Hb30g Hb40g Hydraulic Breaker Cylinder with Front Head Back Head for Furukawa Excavators Hammer     with Best Sales

China wholesaler Hydraulic Breaker Spare Parts Front Head Back Head and Cylinder with Free Design Custom

Product Description

****OUR FACTORY

***we are a factory in HangZhou city,ZheJiang province,China

specialized in manufacturing hydraulic breaker ,quick hitch ,ripper ,etc for excavator attachment .

OUR FACTORY IN HangZhou CITY,ZheJiang PROVINCE ,CHINA
OUR PRODUCT SPECAILIZED IN MANUFACTURE HYDRAULIC HAMMER
MOQ 1 SET
OEM YES.BECAUSE WE ARE A FACTORY
COLOR ANY COLOR COULD DO FOR YOU
PAYMENT 30% DEPOSIT ,BALANCE BEFORE SHIPPING ,T/T OR L/C
DELIVERY DATE 1-50 SET 1-25DAYS.
SHIPPING BY SEA O BY AIR

 

* HangZhou Factory Direct Price
* Small order is welcome, MOQ 1 set
* Nice quality, 1 year warranty
* Chisel diameter from 35-210mm
* Breaker suit any brand 0.5-70 ton excavator
* Fit to machine as below:

YTCT HYDRAULIC BREAKER HAMMER:

MODE NUMBER CHISEL DIAMETER SUIT EXCAVATOR (WEIGHT) BRAND OF EXCAVATOR HYDRAULIC OIL FLOW HYDRAULIC PRESSURE BLOW FREQUENCY MAIN BODY WEIGHT HOSE DIAMETER ACCUMALATOR PRESSURE
YTCT MM TON   L/MIN KG/CM2 BMP KG INCH KG/CM2
YTCT 35 0.5-0.8 ANY BRAND 10–20 90-120 800-1400 40 1/2 /
YTCT10 40 0.8-2.5 15-25 90-120 800-1400 53 1/2 /
YTCT20 45 1.2-3.0 20-30 90-120 700-1200 71 1/2 /
YTCT30 53 2.5-4.5 25-50 90-120 600-1100 89 1/2 /
YTCT40 68 4–7 40-70 110-140 500-900 156 1/2 /
YTCT43 75 6–9 50-90 120-150 400-800 214 1/2 /
YTCT45 85 7–14 60-100 130-160 400-800 282 1/2 /
YTCT50 100 10–15 80-110 150-170 350-700 479 3/4 /
YTCT70 135 16-25 130-150 160-180 400-800 850 1 /
YTCT81 140 18-26 120-180 160-180 350-500 920 1 /
YTCT81A 140 18-26 120-180 160-180 350-500 956 1 60
YTCT100 150 27-35 150-190 160-180 350-700 2218 1 60
YTCT121 155 28-35 180-240 160-180 300-450 2577 1 60
YTCT131 165 30-40 200-260 160-180 250-400 1442 1 60
YTCT140 165 30-40 200-270 160-180 250-380 1590 1 60
YTCT151 175 35-40 210-290 160-180 200-350 1925 5/4 60
YTCT151L 175 35-45 220-270 200-240 200-300 1933 5/4 60
YTCT185 185 40-55 220-270 180-220 250-320 2295 5/4 60
YTCT190 190 45-60 220-290 180-220 180-200 2526 5/4 60
YTCT195 195 45-60 220-290 180-220 180-200 2600 5/4 60

ALL THE PRICE WITH SPARE PARTS AS BELOW:

1.all the price with wooden box pacakage .
2.all the price with the standard spare parts.
** —–2 chisels
** —–2 oil tube
** —–1 N2 gas bottle.
** —–1 tool box
** —–1 N2 pressure gauge

PACKING AND SHIPPING

1.Inner is stretch film, outside is export plywood case or as customer’s request

2.Delivery time:Usually 3-7days (1-5sets) after down payment.

3..We can arrange CZPT or air transportation according to your request from any port of China.

HOW TO CHOOSE OUR BREAKER ?

1. PLEASE LET US KNOW YOUR EXCAVATOR MODEL NUMBER OR WEIGHT OF MACHINE.

2.PLEASE LET US KNOW WHAT COLOR DO YOU NEED FOR BREAKER .

3.PLEASE CHECK THE ABCDE SIZE FOR US ,ARM EAR WIDTH ,PIN DIAMETER AND PIN CENTER TO PIN CENTER SIZE .

4.CHOOSE WHAT TYPE OF HYDRAULIC BREAKRE DO YOU NEED ,THANKS.

NEED FREE CATALOG OR MORE PRICE,SEND ME INQUIRY AS BELOW.

MISS EVA WILL REPLY SOON,THANKS.

 

Understanding the Different Types of Bearings

When you are looking for a bearing, you have many options to choose from. This article will explain the various types, functions, and working principles of different types of bearings. Once you understand the basic components, you can make an informed decision about which 1 to buy. Here’s an overview of some of the most common types. Learn more about each type below! Read on to learn about the differences between these different types of bearings! Posted in Articles

Functions

bearing
Bearings serve as an integral part of a mechanical device. These devices help transfer torque from 1 part of a structure to another. These mechanisms increase the efficiency of a shaft by increasing its life. However, the functions of bearings depend on the application of the structure. Among other functions, bearings provide support to shafts. Anti-friction bearings come in 2 types: ball and roller bearings. These components have line and point contact, which is the most common type. Archimedes’s principle states that the force is equal to the weight of the fluid that is being displaced. Bearings can transfer lateral loads to a substructure.
A bearing has 2 primary functions. The first is to prevent direct metal-to-metal contact. A bearing prevents friction, heat generation, and wear and tear of components. A bearing also reduces energy consumption. Its other purpose is to guide and support a rotating body. In addition to these functions, bearings can also reduce wear and tear on a machine. As a result, they are among the most widely used machines in the world.
Seals are a major component of a bearing. They prevent foreign materials from entering and lubricating the moving parts. The design of seal lips determines their effectiveness. Fuel economy regulations and CO2 emissions regulations are pushing the demand for low-friction bearings. However, high-performance seals do not always provide high-performance. As a result, current estimations of the friction in bearings depend on trial and error methods.
Another important function of bearings is that they transfer the load of a rotating component to its housing. This load can be axial or radial. Bearings also limit movement to predefined directions. Some types of rolling element bearings have balls or cylinders inside. These bearings are less frictional than sliding ones, thus they allow parts to move freely during rotation. These parts can then be used for various applications. So, bearings are an integral part of machines.

Types

The most common type of bearing is a plain bearing. It uses surfaces in rubbing contact to transmit movement from 1 part to another. These bearings may be discrete or may consist of a hole in a metal sleeve or a planar surface bearing another part. Some plain bearings are flanged, while others are made of a sleeve with a flange at 1 end. These bearings often give acceptable accuracy and life, but they are expensive and cannot be used in large scale applications.
Radial bearings are used when there is a need for high-speed or corrosive parts. This type of bearing also serves as a support in an intermediate situation. Its 2 components are called the base and the cover. The base and cover are connected and are arranged parallel to the main axis. This type of bearing is used in steady-state and axial motion applications. The radial bearings are also used when the shafts are long.
Angular contact bearings are another type of bearing. These are easy to install and require minimal maintenance. Their races are displaced along the axis. They are also better at handling axial loads and transferring them to the housing. These types of bearings are commonly used in pumps, automobiles, and high-speed applications. If you are looking for an affordable, reliable bearing, look no further than the angular contact bearing.
Another type of bearing is a self-lubricating bushing. These are lightweight and wear-resistant. Unlike the other types of bearing, they do not require any lubrication or maintenance. In fact, some are completely maintenance-free. But if you’re worried about maintenance, this type of bearing may be a good choice. There are many benefits of using self-lubricating bushings. It is also a good option for applications where your machine is exposed to extreme temperatures.

Working principle

bearing
A bearing has 2 primary functions: support and load transfer. In engineering applications, the bearing tends to push the load in the direction of the shaft. A radial load pushes the bearing downward and a thrust load pushes it sideways. Both types of load transfer are important in a variety of applications. The working principle of each type is described below. Listed below are the main uses for each type of bearing.
A plain bearing uses a PTFE liner on the interface of 2 moving parts. The PTFE liner acts as a lubricant and may be filtered to alter its friction. The journal bearing uses the motion of the journal to force fluid into the gap between 2 moving parts. This results in a small amount of play in the bearing. This play is acceptable for most applications. A ball bearing may have a maximum play of 2 mm for a ten-millimeter shaft.
The primary function of a bearing is to assist in rotation and to reduce mechanical friction between the 2 objects. A bearing may be installed as a separate device or as an integral part of a machine. For more complex applications, bearings are very precise components requiring the highest standards of technology. For this reason, it is important to understand the working principle of bearings. The next time you need to lift or slide a heavy object, consider a bearing.
Ball bearings are a common type of ball bearing and can be found in industrial machinery and automobiles. Their unique structure helps them support less weight. This is because they are comprised of 2 rings – an inner race and an outer race. The balls themselves have a small area of contact and transfer axial loads in 1 direction. A cage surrounds the balls and prevents them from colliding. This makes ball bearings a popular choice for many applications.

Sealing system

A bearing’s seals are vital for the operation of rolling and rotating components. These systems enable rotation and linear movement while limiting friction and dispersing stress. Without the proper seals, these components could face catastrophic failure. In addition to protecting the bearing from external forces, seals help retain lubricant inside the system and prevent harmful particles from entering the gap. A seal’s lubrication helps prevent the onset of mechanical damage and prolongs the life of the bearing.
A bearing seal is made up of 2 parts: the inner sealing element and the outer sealing element. A passageway runs through the bearing assembly to the outer seal element. A hydraulic press or pneumatic jack is recommended for installing the seal. These tools are effective in reducing deformation and improving seal installation quality. When fitting the seal, ensure that the tool does not hit the seal directly. A proper adopter will distribute the load uniformly across the seal.
The seal’s efficiency depends on its gap. A four-inch shaft seal can flow 0.5 standard cubic feet per minute. A seal’s efficiency is highly dependent on the gap size. The gap size is a cube of the flow through the system. A smaller gap size allows high flow and pressure but less leakage. If both surfaces of the seal have similar pressures and flow rates, the seal is efficient. However, a small gap reduces the pressures and reduces wear.
Mechanical seals have numerous advantages, including their ability to protect against contaminants and splashing liquids. Labyrinth seals are the first line of defense against leaks. They operate without friction. Their high level of sealing efficiency helps ensure that the bearing remains operational for long. This type of seal is made from metal plates and is designed for a wide temperature range and misalignment. Its advantages include being easy to install and offering 100% sealing efficiency.

Maintenance

bearing
Bearing maintenance is critical to ensuring that your bearings keep operating at their peak performance. Proper maintenance will improve bearing life, reduce downtime and increase productivity while reducing costs. Here is an 8-point checklist to optimize your bearings and make them last longer. To optimize their performance, you should follow these steps regularly. In case a bearing does not last long, you should replace it as soon as possible. Listed below are some tips to ensure proper maintenance.
The first step is to determine how often your bearings require lubrication. Some manufacturers recommend that you lubricate them weekly, but this can do more harm than good. Instead, use ultrasound to measure the level of friction and trend its levels. This way, you will know exactly when to grease your bearings. It’s also important to check how often they should be inspected and calibrated. A professional can provide guidance on proper maintenance.
Next, inspect your bearings for cracks and scratches. You should never install a bearing that has been dropped or scratched. Even a small crack will affect the performance of the bearing and could lead to its premature failure. A proper alignment is essential for the bearing to function properly. Make sure you have the correct tools to perform this task. These tools can help you reduce manual work and promote safe bearing maintenance. You should also ensure that the shaft and housing are clean and undamaged.
Proper maintenance can prolong bearing service life. Proper lubrication, mounting, inspection, basic condition monitoring, and dismounting can extend their life. Proper maintenance extends their lifespan and improves plant productivity. While bearings are essential for machinery, you should make sure you follow the proper safety procedures every time you work with them. These tips will also help prevent accidents and maintain your machine’s efficiency. Once you’ve followed these guidelines, you can safely inspect your bearings and ensure that they’re operating at their optimum capacity.

China wholesaler Hydraulic Breaker Spare Parts Front Head Back Head and Cylinder     with Free Design CustomChina wholesaler Hydraulic Breaker Spare Parts Front Head Back Head and Cylinder     with Free Design Custom